Pressuretrol

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A pressuretrol is a control used to control a steam boiler, by setting when the boiler should begin and end firing based on steam pressure. The pressuretrol is generally secondary to another control, such as a thermostat(generally in smaller buildings) or outdoor-reset controller- If this controller is not calling for heat, the pressuretrol will not activate the boiler.

Boiler closed vessel in which water or other fluid is heated

A boiler is a closed vessel in which fluid is heated. The fluid does not necessarily boil. The heated or vaporized fluid exits the boiler for use in various processes or heating applications, including water heating, central heating, boiler-based power generation, cooking, and sanitation.

Contents

Settings

Pressuretrols have 2 settings: A main cut-in or cut-out setting (depending on model), and a differential setting (which is either additive or subtractive, and usually stated on the controller). The main setting is accessible from the outside of the controller, but the differential is often located inside the controller box, and typically the cover must be removed by removing a screw to access the differential control. If the main setting is a cut-in setting, then the differential setting sets the cut-out setpoint by adding to the cut-in setting(additive), and if the main setting is a cut-out setting, then the differential sets the cut-in by subtracting from the cut-out setting (subtractive).

Domestic hot water

Note that in systems in which the boiler provides domestic hot water as well as steam, the pressuretrol does not control the DHW temperature. This is controlled by an aquastat which can control the boiler independently of the pressuretrol to meet DHW demand.

An aquastat is a device used in hydronic heating systems for controlling water temperature. To prevent the boiler from firing too often, aquastats have a high limit temperature and a low limit. If the thermostat is calling for heat, the boiler will fire until the high limit is reached, then shut off. The boiler will re-fire if the boiler water temperature drops below a range around the high limit. The high limit exists for the sake of efficiency and safety. The boiler will also fire when the boiler water temperature goes below a range around the low limit, ensuring that the boiler water temperature remains above a certain point. The low limit is intended for tankless domestic hot water---it ensures that boiler water is always warm enough to heat the domestic hot water. Many aquastats also have a differential ("diff") control which determines the size of the range around the "low" and/or "high" controls.

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