A programmable logic controller (PLC) or programmable controller is an industrial computer that has been ruggedized and adapted for the control of manufacturing processes, such as assembly lines, machines, robotic devices, or any activity that requires high reliability, ease of programming, and process fault diagnosis. Dick Morley is considered as the father of PLC as he had invented the first PLC, the Modicon 084, for General Motors in 1968.
Supervisory control and data acquisition (SCADA) is a control system architecture comprising computers, networked data communications and graphical user interfaces for high-level supervision of machines and processes. It also covers sensors and other devices, such as programmable logic controllers, which interface with process plant or machinery.
Ladder logic was originally a written method to document the design and construction of relay racks as used in manufacturing and process control. Each device in the relay rack would be represented by a symbol on the ladder diagram with connections between those devices shown. In addition, other items external to the relay rack such as pumps, heaters, and so forth would also be shown on the ladder diagram.
Automation describes a wide range of technologies that reduce human intervention in processes, namely by predetermining decision criteria, subprocess relationships, and related actions, as well as embodying those predeterminations in machines. Automation has been achieved by various means including mechanical, hydraulic, pneumatic, electrical, electronic devices, and computers, usually in combination. Complicated systems, such as modern factories, airplanes, and ships typically use combinations of all of these techniques. The benefit of automation includes labor savings, reducing waste, savings in electricity costs, savings in material costs, and improvements to quality, accuracy, and precision.
A distributed control system (DCS) is a computerised control system for a process or plant usually with many control loops, in which autonomous controllers are distributed throughout the system, but there is no central operator supervisory control. This is in contrast to systems that use centralized controllers; either discrete controllers located at a central control room or within a central computer. The DCS concept increases reliability and reduces installation costs by localising control functions near the process plant, with remote monitoring and supervision.
JTAG is an industry standard for verifying designs and testing printed circuit boards after manufacture.
An industrial process control or simply process control in continuous production processes is a discipline that uses industrial control systems and control theory to achieve a production level of consistency, economy and safety which could not be achieved purely by human manual control. It is implemented widely in industries such as automotive, mining, dredging, oil refining, pulp and paper manufacturing, chemical processing and power generating plants.
In computer engineering, logic synthesis is a process by which an abstract specification of desired circuit behavior, typically at register transfer level (RTL), is turned into a design implementation in terms of logic gates, typically by a computer program called a synthesis tool. Common examples of this process include synthesis of designs specified in hardware description languages, including VHDL and Verilog. Some synthesis tools generate bitstreams for programmable logic devices such as PALs or FPGAs, while others target the creation of ASICs. Logic synthesis is one step in circuit design in the electronic design automation, the others are place and route and verification and validation.
IEC 61131-3 is the third part of the international standard IEC 61131 for programmable logic controllers. It was first published in December 1993 by the IEC; the current (third) edition was published in February 2013.
In computing, channel I/O is a high-performance input/output (I/O) architecture that is implemented in various forms on a number of computer architectures, especially on mainframe computers. In the past, channels were generally implemented with custom devices, variously named channel, I/O processor, I/O controller, I/O synchronizer, or DMA controller.
Instruction list (IL) is one of the 5 languages supported by the initial versions of IEC 61131-3 standard, and subsequently deprecated in the third edition.
Am2900 is a family of integrated circuits (ICs) created in 1975 by Advanced Micro Devices (AMD). They were constructed with bipolar devices, in a bit-slice topology, and were designed to be used as modular components each representing a different aspect of a computer control unit (CCU). By using the bit slicing technique, the Am2900 family was able to implement a CCU with data, addresses, and instructions to be any multiple of 4 bits by multiplying the number of ICs. One major problem with this modular technique was that it required a larger number of ICs to implement what could be done on a single CPU IC. The Am2901 chip included an arithmetic logic unit (ALU) and 16 4-bit processor register slices, and was the "core" of the series. It could count using 4 bits and implement binary operations as well as various bit-shifting operations.
An industrial control system (ICS) is an electronic control system and associated instrumentation used for industrial process control. Control systems can range in size from a few modular panel-mounted controllers to large interconnected and interactive distributed control systems (DCSs) with many thousands of field connections. Control systems receive data from remote sensors measuring process variables (PVs), compare the collected data with desired setpoints (SPs), and derive command functions that are used to control a process through the final control elements (FCEs), such as control valves.
A computer appliance is a computer system with a combination of hardware, software, or firmware that is specifically designed to provide a particular computing resource. Such devices became known as appliances because of the similarity in role or management to a home appliance, which are generally closed and sealed, and are not serviceable by the user or owner. The hardware and software are delivered as an integrated product and may even be pre-configured before delivery to a customer, to provide a turn-key solution for a particular application. Unlike general purpose computers, appliances are generally not designed to allow the customers to change the software and the underlying operating system, or to flexibly reconfigure the hardware.
In electronics, the NORBIT family of modules is a very early form of digital logic developed by Philips that uses modules containing discrete components to build logic function blocks in resistor–transistor logic (RTL) or diode–transistor logic (DTL) technology.
Codesys is an integrated development environment for programming controller applications according to the international industrial standard IEC 61131-3.
Xilinx ISE is a discontinued software tool from Xilinx for synthesis and analysis of HDL designs, which primarily targets development of embedded firmware for Xilinx FPGA and CPLD integrated circuit (IC) product families. It was succeeded by Xilinx Vivado. Use of the last released edition from October 2013 continues for in-system programming of legacy hardware designs containing older FPGAs and CPLDs otherwise orphaned by the replacement design tool, Vivado Design Suite.
An enterprise appliance transaction module (EATM) is a device, typically used in the manufacturing automation marketplace, for the transfer of plant floor equipment and product status to manufacturing execution systems (MES), enterprise resource planning (ERP) systems and the like.
A Continuous Function Chart (CFC) is a graphic editor that can be used in conjunction with the STEP 7 software package or with other tools, such as CODESYS. It is used to create the entire software structure of the CPU from ready-made blocks. When working with the editor, you place blocks on function charts, assign parameters to them, and interconnect them. Interconnecting means, for example, that values are transferred from one output to one or more inputs during communication between the blocks.
