Active Stabilizer Suspension System

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The electric powered active stabilizer suspension was first used on the 2007 Lexus GS. Lexus GS 450h Obsidian.jpg
The electric powered active stabilizer suspension was first used on the 2007 Lexus GS.
The 2008 Lexus LS 600h was the second vehicle to feature the active stabilizer system. LEXUS LS600h red.jpg
The 2008 Lexus LS 600h was the second vehicle to feature the active stabilizer system.

Active Power Stabilizer Suspension System (APSSS), also known as Active Power Stabilizer Suspension System, is an electric active suspension system with active anti-roll bars developed by Toyota Motor Corporation for its high-end vehicles including Lexus models. By altering stabilizer bar stiffness, this system acts to reduce body tilt during cornering, keeping the vehicle more level during turns and improving handling, as opposed to the natural tendency of a vehicle to roll due to the lateral forces experienced during high-speed maneuvering. The active stabilizer system relies on vehicle body sensors and electric motors. The first production usage of this system was introduced in August 2005 with the Lexus GS430 sport sedan, [1] followed by the 2008 Lexus LS 600h luxury sedan. The development of APSSS is claimed to be the world's first electric active stabilizer system. [2] It is a system improvement of an earlier Toyota technology called Toyota TEMS (Toyota Electronic Modulated Suspension).

Active suspension is a type of automotive suspension that controls the vertical movement of the wheels relative to the chassis or vehicle body with an onboard system, rather than in passive suspension where the movement is being determined entirely by the road surface. Active suspensions can be generally divided into two classes: pure active suspensions, and adaptive/semi-active suspensions. While adaptive suspensions only vary shock absorber firmness to match changing road or dynamic conditions, active suspensions use some type of actuator to raise and lower the chassis independently at each wheel.

Lexus is the luxury vehicle division of the Japanese automaker Toyota. The Lexus brand is marketed in more than 70 countries and territories worldwide and has become Japan's largest-selling make of premium cars. It has ranked among the 10 largest Japanese global brands in market value. Lexus is headquartered in Nagoya, Japan. Operational centers are located in Brussels, Belgium and the U.S. in Plano, Texas.

Lexus GS car model

The Lexus GS is an executive car sold by Lexus, the premium division of Toyota. The same car launched in 1991 as the Toyota Aristo in Japan, but the Lexus-badged model did not appear until 1993. Now in its fourth generation, the GS sold under the Aristo name in Japan only until the release of the third generation model in 2005.

Contents

How it works

The APSSS utilizes sensors for steering wheel speed, steering angle, along with yaw and acceleration/deceleration sensors. [3] These sensors are tied to an electronic control unit (ECU), which in turn connects with actuators consisting of 46V DC brushless motors and reduction mechanisms. [3] Mounted with the vehicle suspension stabilizer bars, each reduction mechanism houses a wave generator, flexible gear, and circular gear. [4]

Steering wheel type of steering control in vehicles and vessels (ships and boats)

A steering wheel is a type of steering control in vehicles.

Acceleration Rate at which the magnitude and/or direction of velocity changes with time

In physics, acceleration is the rate of change of velocity of an object with respect to time. An object's acceleration is the net result of all forces acting on the object, as described by Newton's Second Law. The SI unit for acceleration is metre per second squared (m⋅s−2). Accelerations are vector quantities and add according to the parallelogram law. The vector of the net force acting on a body has the same direction as the vector of the body's acceleration, and its magnitude is proportional to the magnitude of the acceleration, with the object's mass as proportionality constant.

Electronic control unit control or regulate other devices

An Electronic Control Unit (ECU) is any embedded system in automotive electronics that controls one or more of the electrical systems or subsystems in a vehicle.

The system is activated when the vehicle enters a high-speed turn, and the sensors register vertical, longitudinal, and transverse forces which contribute to body lean and additional movements. Along with steering data, these are sent to the ECU where they are processed, with the forces necessary to counteract body roll movements calculated. [5] Corrective instructions are then sent to the suspension motors and reduction mechanisms. The reduction mechanism gears activate to adjust suspension rigidity, torquing the stabilizer bars and thus increasing sway resistance and reducing body roll movements. [5] Developed jointly with Aisin, APSSS engineers found that compared with prior hydraulically actuated active suspension systems, which rely on hydraulic servomechanisms, the electric APSSS offered a faster response time (within 20 milliseconds) [6] and reduced energy consumption characteristics. [3]

In control engineering a servomechanism, sometimes shortened to servo, is an automatic device that uses error-sensing negative feedback to correct the action of a mechanism. It usually includes a built-in encoder or other position feedback mechanism to ensure the output is achieving the desired effect.

Vehicles

Vehicles that have offered Active Power Stabilizer Suspension System (APSSS) to date, listed by model year (system was offered as an option):

The model year (MY) is a method of describing the version of a product which has been produced over multiple years. The model year is sometimes the same as the calendar year in which the product was manufactured, however the model year can be up to two years different from the actual year.

See also

Height adjustable suspension

Height adjustable suspension is a feature of certain automobile suspension systems that allow the motorist to vary the ride height or ground clearance. This can be done for various reasons including giving better ground clearance over rough terrain, a lower ground clearance to improve performance and fuel economy at high speed, or for stylistic reasons. Such a feature requires fairly sophisticated engineering.

Kinetic Dynamic Suspension System

The Kinetic Dynamic Suspension System (KDSS) technology was employed initially in the Lexus GX 470, and subsequently the 200 Series Toyota Land Cruiser. The system was invented and developed by Kinetic Pty Ltd, a small R&D company based in Dunsborough, Western Australia. It optimally adjusts front and rear stabilizers based on a set of interconnected hydraulic cylinders. The interconnection is made up of hydraulic piping and a control cylinder which is located at the frame rail. KDSS, which is fully mechanical, can disengage the stabilizer bars. This system will not engage during normal driving conditions, when hydraulic pressure is equal. In off-road conditions, KDSS activates when it senses that a wheel has dropped.

Self-levelling refers to an automobile suspension system that maintains a constant ride height of the vehicle above the road, regardless of load.

Related Research Articles

Electronic stability control computerized technology that improves the safety of a vehicles stability by detecting and reducing loss of traction

Electronic stability control (ESC), also referred to as electronic stability program (ESP) or dynamic stability control (DSC), is a computerized technology that improves a vehicle's stability by detecting and reducing loss of traction (skidding). When ESC detects loss of steering control, it automatically applies the brakes to help "steer" the vehicle where the driver intends to go. Braking is automatically applied to wheels individually, such as the outer front wheel to counter oversteer, or the inner rear wheel to counter understeer. Some ESC systems also reduce engine power until control is regained. ESC does not improve a vehicle's cornering performance; instead, it helps to minimize the loss of control.

Toyota Soarer car model

The Toyota Soarer is a personal luxury GT coupé that was produced from 1981 to 2005 by Toyota and was sold in Japan. In Japan, it was available at both Toyota Japan dealerships called Toyota Store and Toyopet Store, and it débuted with the Z10 series, replacing the Toyopet Store exclusive Mark II Coupe, and the Toyota Store exclusive Crown Coupe.

Lexus LS Flagship saloon car model with self-charging hybrid engine manufactured by Lexus

The Lexus LS is a full-size luxury sedan serving as the flagship model of Lexus, the luxury division of Toyota. For the first four generations, all LS models featured V8 engines and were predominantly rear-wheel-drive, with Lexus also offering all-wheel-drive, hybrid, and long-wheelbase variants. The fifth generation changed to using a V6 engine with no V8 option, and only one length was offered.

Hybrid Synergy Drive (HSD) is the brand name of Toyota Motor Corporation for the hybrid car drive train technology used in vehicles with the Toyota and Lexus marques. First introduced on the Prius, the technology is an option on several other Toyota and Lexus vehicles and has been adapted for the electric drive system of the hydrogen-powered Mirai, and for a plug-in hybrid version of the Prius. Previously, Toyota also licensed its HSD technology to Nissan for use in its Nissan Altima Hybrid. Its parts supplier Aisin Seiki Co. offers similar hybrid transmissions to other car companies.

Anti-roll bar

An anti-roll bar is a part of many automobile suspensions that helps reduce the body roll of a vehicle during fast cornering or over road irregularities. It connects opposite (left/right) wheels together through short lever arms linked by a torsion spring. A sway bar increases the suspension's roll stiffness—its resistance to roll in turns, independent of its spring rate in the vertical direction. The first stabilizer bar patent was awarded to Canadian inventor Stephen Coleman of Fredericton, New Brunswick on April 22, 1919.

Active Body Control

Active Body Control, or ABC, is the Mercedes-Benz brand name used to describe hydraulic fully active suspension, that allows control of the vehicle body motions and therefore virtually eliminates body roll in many driving situations including cornering, accelerating, and braking. Mercedes-Benz has been experimenting with these capabilities for automobile suspension since the air suspension of the 1963 600 and the hydropneumatic suspension of the 1974 6.9.

Lexus LX car model

The Lexus LX is a full-size luxury SUV sold by Lexus, a luxury division of Toyota since January 1996 having entered manufacture in November 1995. Three generations have been produced, all based heavily on the long-running Toyota Land Cruiser SUVs. The first generation LX 450 started production in 1995 as Lexus' first entry into the SUV market. Its successor, the LX 470, premiered in 1998 and was manufactured until 2007. The latest, third-generation, LX 570 debuted at the New York International Auto Show in April 2007 as a complete redesign for the 2008 model year. The LX name stands for "Luxury Crossover". However, some Lexus importers use the backronymic name, "Luxury Four Wheel Drive".

Toyota Brevis

The Toyota Brevis is a former mid-size luxury sedan introduced in May 2001, that was sold only in Japan.

S-AWC is the brand name of an advanced full-time four-wheel drive system developed by Mitsubishi Motors. The technology, specifically developed for the new 2007 Lancer Evolution, the 2010 Outlander, the 2014 Outlander, the Outlander PHEV and the Eclipse Cross have an advanced version of Mitsubishi Motors' AWC system. Mitsubishi Motors first exhibited S-AWC integration control technology in the Concept-X model at the 39th Tokyo Motor Show in 2005. According to Mitsubishi Motors, "the ultimate embodiment of the company's AWC philosophy is the S-AWC system, a 4WD-based integrated vehicle dynamics control system".

Driver Monitoring System

The Driver Monitoring System, also known as Driver Attention Monitor, is a vehicle safety system first introduced by Toyota in 2006 for its and Lexus latest models. It was first offered in Japan on the GS 450h. The system's functions co-operate with the Pre-Collision System (PCS). The system uses infrared sensors to monitor driver attentiveness. Specifically, the Driver Monitoring System includes a CCD camera placed on the steering column which is capable of eye tracking, via infrared LED detectors. If the driver is not paying attention to the road ahead and a dangerous situation is detected, the system will warn the driver by flashing lights, warning sounds. If no action is taken, the vehicle will apply the brakes. This system is said to be the first of its kind.

Lexus LS (XF40) car model

The Lexus LS (XF40) is the fourth generation of the Lexus LS line of full-size luxury sedans. Lexus debuted the model line at the 2006 North American International Auto Show, with variants including the standard wheelbase LS 460 (USF40) and long wheelbase LS 460 L (USF41); the chassis codes (USF40/USF41) are derived from the fourth generation XF40 platform code and UR series engine designation. In development from 2001, the final design was selected for the V8 models in late 2003, with the hybrid variant's design finalized in 2004. Introduced at the 2006 New York International Auto Show, all-wheel drive hybrid models, the standard wheelbase LS 600h (UVF45) and long wheelbase LS 600h L (UVF46), joined the lineup in the 2008 model year. The LS 460 and LS 460 L models feature a 4.6 L UR series V8 and an 8-speed automatic transmission, while hybrid models are powered by a 5.0 L UR series V8 engine equipped with electric motors, with a continuously variable transmission and all-wheel drive. All-wheel drive versions of the non-hybrid LS 460 (USF45) and LS 460 L (USF46) models were introduced at the 2008 Moscow International Automobile Salon. The XF40 received updates for the 2010 and 2013 model years.

Electronically controlled brake

Electronically controlled brake (ECB) developed by Toyota Motor Corporation initially for its hybrid and Lexus models, is the world's first production brake-by-wire braking system. The ECB went on sale in Japan in June 2001, first appearing on the Toyota Estima hybrid, and making its North American debut with the launch of the Lexus RX 400h SUV in April 2005. The ECB is an integral part of the company's Vehicle Dynamics Integrated Management stability control system, by allowing for automatic brake adjustments, which work in conjunction with variable gear-ratio electric power steering systems.

Vehicle Dynamics Integrated Management

Vehicle Dynamics Integrated Management (VDIM) is an integrated vehicle handling and software control system developed by Toyota. It involves an omnibus computer linkage of traction control, electronic stability control, electronic steering, and other systems, with the intent of improving responsiveness to driver input, performance, and overall safety. The system was first introduced in the Japanese domestic market in July 2004, when Toyota debuted VDIM on the Toyota Crown Majesta. This was followed by the VDIM's export debut on the third generation Lexus GS, which was launched in 2005. VDIM integrates the company's Electronically Controlled Brake (ECB), Anti-Lock Brakes (ABS), Electronic Brakeforce Distribution (EBD), Traction Control (TRC) and Vehicle Stability Control (VSC) active safety systems with the Adaptive Variable Suspension (AVS), Electric Power Steering (EPS) and Variable Gear Ratio Steering (VGRS) systems which previously worked independently using proprietary software. This way all the systems function together rather than the ECU prioritizing which is the most important. VDIM was initially designed for rear-wheel drive cars.

Lexus GS (S190)

The Lexus GS (S190) is the third generation of the Lexus GS line of mid-size luxury cars. Sold by Lexus since 2005, the line includes multiple V6, V8, and hybrid models. A concept model for the GS line, the LF-S, debuted in late 2003 at the Tokyo Motor Show. The third generation GS first appeared as a pre-production vehicle at the 2004 North American International Auto Show in Detroit with the production version being shown a year later at the 2005 show. The initial lineup featured V6 and V8 engines with rear-wheel drive, and for the first time on a Lexus sedan, the option of all-wheel drive with the V6-powered GS 300 and GS 350 models. The GS 450h performance hybrid joined the lineup in 2006.

Lexus RX Luxury SUV / crossover car model with self-charging hybrid engine manufactured by Lexus

The Lexus RX is a mid-size luxury crossover SUV sold since 1998 by Lexus, a luxury division of Toyota. Originally released in its home market of Japan in late 1997 as the Toyota Harrier, export sales began in March 1998 as the Lexus RX. Four generations of the Lexus RX have been produced to date, the first being compact in size, and the latter three classified as mid-size. Both front- and four-wheel drive configurations have been used on the RX series, and several gasoline powertrain options, including V6 engines and hybrid systems, have been offered. In the Lexus model lineup, the RX sits below the larger GX and LX (Known as the Toyota Land Cruiser Prado and the Toyota Land Cruiser body-on-frame SUVs outside North America, and above the smaller NX crossover with a lower displacement inline-4 engine. The RX name stands for Radiant Crossover. It has also been labelled as "Recreation Cross Country" in some markets. The RX's current Toyota counterparts are the Highlander & Kluger; past counterparts were the Harrier and Venza.

References

  1. "75 Years of Toyota". toyota-global.com/. Retrieved 2014-12-30.
  2. Aisin developing systems in the pursuit of active safety Archived August 21, 2008, at the Wayback Machine
  3. 1 2 3 "Development of Electric Active Stabilizer Suspension System for Lexus GS". Science Links Japan. Archived from the original on 2012-02-29. Retrieved 2009-08-24.
  4. Lexus Active Stabilizer Suspension System (PPT) Archived April 25, 2012, at the Wayback Machine
  5. 1 2 Schwartz, Harvey. "2007 LEXUS GS450h TEST DRIVE". Automotive Addicts. Archived from the original on 2009-07-14. Retrieved 2009-08-24.
  6. "2007 Lexus GS430". Top Speed. Retrieved 2009-08-24.