In a general sense, the design load is the maximum amount of something a system is designed to handle or the maximum amount of something that the system can produce, which are very different meanings. For example, a crane with a design load of 20 tons is designed to be able to lift loads that weigh 20 tons or less. However, when a failure could be catastrophic, such as a crane dropping its load or collapsing entirely, a factor of safety is necessary. As a result, the crane should lift about 2 to 5 tons at the most.
A crane is a type of machine, generally equipped with a hoist rope, wire ropes or chains, and sheaves, that can be used both to lift and lower materials and to move them horizontally. It is mainly used for lifting heavy things and transporting them to other places. The device uses one or more simple machines to create mechanical advantage and thus move loads beyond the normal capability of a human. Cranes are commonly employed in the transport industry for the loading and unloading of freight, in the construction industry for the movement of materials, and in the manufacturing industry for the assembling of heavy equipment.
In engineering, a factor of safety (FoS), also known as safety factor (SF), expresses how much stronger a system is than it needs to be for an intended load. Safety factors are often calculated using detailed analysis because comprehensive testing is impractical on many projects, such as bridges and buildings, but the structure's ability to carry a load must be determined to a reasonable accuracy.
In structural design, a design load is greater than the load which the system is expected to support. This is because engineers incorporate a safety factor in their design, in order to ensure that the system will be able to support at least the expected loads (called specified loads, despite any problems with construction, materials, etc. that go unnoticed during construction.
A heater would have a general design load, meaning the maximum amount of heat it can produce. A bridge would have a specified load, with the design load being determined by engineers and applied as a theoretical load intended to ensure the actual real-world capacity of the specified load.
In civil engineering, specified loads are the best estimate of the actual loads a structure is expected to carry. These loads come in many different forms, such as people, equipment, vehicles, wind, rain, snow, earthquakes, the building materials themselves, etc. Specified Loads also known as Characteristic loads in many cases.
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This information sets out some of the basic considerations taken into account by the lifting design engineer.
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