Immobilized Cell Technology

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Immobilized cell technology is a method of air filtration and purification that uses whole cell immobilization. [1] It is a process whereby microfine particulate matter is removed from the air by attracting charged particulates in the air to a bio-reactive mass, or bioreactor, which enzymatically renders them inert.

The immobilized whole cell system is an alternative to enzyme immobilization. Unlike enzyme immobilization, where the enzyme is attached to a solid support, in immobilized whole cell systems, the target cell is immobilized. Such methods may be implemented when the enzymes required are difficult or expensive to extract, an example being intracellular enzymes. Also, if a series of enzymes are required in the reaction; whole cell immobilization may be used for convenience.This is only done on a commercial basis when the need for the product is more justified.

Bioreactor device or system that supports a biologically active environment

A bioreactor refers to any manufactured device or system that supports a biologically active environment. In one case, a bioreactor is a vessel in which a chemical process is carried out which involves organisms or biochemically active substances derived from such organisms. This process can either be aerobic or anaerobic. These bioreactors are commonly cylindrical, ranging in size from litres to cubic metres, and are often made of stainless steel.

Mechanism

Almost all airborne particulate matter carries a charge, either negative or positive. As air moves through an immobilized cell technology system, those charged particles are attracted to a water cascade, that functions as neutral ground, and that pulls the particulates into the bioreactor. (These airborne particulates consist of inert materials [dust, pollen, etc.], volatile organic compounds, and hazardous air pollutants.)

Pollen fine to coarse powder containing the microgametophytes of seed plants

Pollen is a fine to coarse powdery substance comprising pollen grains which are male microgametophytes of seed plants, which produce male gametes. Pollen grains have a hard coat made of sporopollenin that protects the gametophytes during the process of their movement from the stamens to the pistil of flowering plants, or from the male cone to the female cone of coniferous plants. If pollen lands on a compatible pistil or female cone, it germinates, producing a pollen tube that transfers the sperm to the ovule containing the female gametophyte. Individual pollen grains are small enough to require magnification to see detail. The study of pollen is called palynology and is highly useful in paleoecology, paleontology, archaeology, and forensics. Pollen in plants is used for transferring haploid male genetic material from the anther of a single flower to the stigma of another in cross-pollination. In a case of self-pollination, this process takes place from the anther of a flower to the stigma of the same flower.

Volatile organic compounds (VOCs) are organic chemicals that have a high vapor pressure at ordinary room temperature. Their high vapor pressure results from a low boiling point, which causes large numbers of molecules to evaporate or sublimate from the liquid or solid form of the compound and enter the surrounding air, a trait known as volatility. For example, formaldehyde, which evaporates from paint and releases from materials like resin, has a boiling point of only –19 °C (–2 °F).

Once inside the bioreactor, the particulates are oxidized in a solution of water, enzymes, and bacteria breaking them down into base elements. Oxidation through immobilized cell technology is 12 times more efficient than natural oxidation is under the same conditions.

Enzyme biological molecule

Enzymes are macromolecular biological catalysts that accelerate chemical reactions. The molecules upon which enzymes may act are called substrates, and the enzyme converts the substrates into different molecules known as products. Almost all metabolic processes in the cell need enzyme catalysis in order to occur at rates fast enough to sustain life. Metabolic pathways depend upon enzymes to catalyze individual steps. The study of enzymes is called enzymology and a new field of pseudoenzyme analysis has recently grown up, recognising that during evolution, some enzymes have lost the ability to carry out biological catalysis, which is often reflected in their amino acid sequences and unusual 'pseudocatalytic' properties.

Bacteria A domain of prokaryotes – single celled organisms without a nucleus

Bacteria are a type of biological cell. They constitute a large domain of prokaryotic microorganisms. Typically a few micrometres in length, bacteria have a number of shapes, ranging from spheres to rods and spirals. Bacteria were among the first life forms to appear on Earth, and are present in most of its habitats. Bacteria inhabit soil, water, acidic hot springs, radioactive waste, and the deep portions of Earth's crust. Bacteria also live in symbiotic and parasitic relationships with plants and animals. Most bacteria have not been characterised, and only about 27 percent of the bacterial phyla have species that can be grown in the laboratory . The study of bacteria is known as bacteriology, a branch of microbiology.

The key difference between traditional air filtration systems and those that employ immobilized cell technology is that the latter does not employ mesh filters. It requires water, electrical power, and biomass for the bioreactor. The base, inert, elements it produces need to be removed periodically.

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Filtration process that separates solids from fluids

Filtration is any of various mechanical, physical or biological operations that separates solids from fluids by adding a medium through which only the fluid can pass. The fluid that passes through is called the filtrate. In physical filters oversize solids in the fluid are retained and in biological filters particulates are trapped and ingested and metabolites are retained and removed. However, the separation is not complete; solids will be contaminated with some fluid and filtrate will contain fine particles. Filtration occurs both in nature and in engineered systems; there are biological, geological, and industrial forms. For example, in animals, renal filtration removes waste from the blood, and in water treatment and sewage treatment, undesirable constituents are removed by absorption into a biological film grown on or in the filter medium, as in slow sand filtration.

Protein skimmer

A protein skimmer or foam fractionator is a device used to remove organic compounds such as food and waste particles from water. It is most commonly used in commercial applications like municipal water treatment facilities and public aquariums. Smaller protein skimmers are also used for filtration of home saltwater aquariums.

Air purifier

An air purifier or air cleaner is a device which removes contaminants from the air in a room to improve indoor air quality. These devices are commonly marketed as being beneficial to allergy sufferers and asthmatics, and at reducing or eliminating second-hand tobacco smoke. The commercially graded air purifiers are manufactured as either small stand-alone units or larger units that can be affixed to an air handler unit (AHU) or to an HVAC unit found in the medical, industrial, and commercial industries. Air purifiers may also be used in industry to remove impurities such as CO2 from air before processing. Pressure swing adsorbers or other adsorption techniques are typically used for this. One of the biggest advantage with the air purifiers is that, it will remove dirt particle which is naked to our eyes.

Sawdust matter

Sawdust is a by-product or waste product of woodworking operations such as sawing, milling, planing, routing, drilling and sanding. It is composed of fine particles of wood. These operations can be performed by woodworking machinery, portable power tools or by use of hand tools. Wood dust is also the byproduct of certain animals, birds and insects which live in wood, such as the woodpecker and carpenter ant. In some manufacturing industries it can be a significant fire hazard and source of occupational dust exposure.

Sand filter sand

Sand filters are used as a step in the water treatment process of water purification.

A particulate air filter is a device composed of fibrous or porous materials which removes solid particulates such as dust, pollen, mold, and bacteria from the air. Filters containing an adsorbent or catalyst such as charcoal (carbon) may also remove odors and gaseous pollutants such as volatile organic compounds or ozone. Air filters are used in applications where air quality is important, notably in building ventilation systems and in engines.

Flue gas gas exiting to the atmosphere via a flue, which is a pipe or channel for conveying exhaust gases from a fireplace, oven, furnace, boiler or steam generator

Flue gas is the gas exiting to the atmosphere via a flue, which is a pipe or channel for conveying exhaust gases from a fireplace, oven, furnace, boiler or steam generator. Quite often, the flue gas refers to the combustion exhaust gas produced at power plants. Its composition depends on what is being burned, but it will usually consist of mostly nitrogen derived from the combustion of air, carbon dioxide, and water vapor as well as excess oxygen. It further contains a small percentage of a number of pollutants, such as particulate matter, carbon monoxide, nitrogen oxides, and sulfur oxides.

Electrocoagulation (EC), aka radio frequency diathermy or short wave electrolysis, is a technique used for wash water treatment, wastewater treatment, industrial processed water, and medical treatment. Electrocoagulation has become a rapidly growing area of wastewater treatment due to its ability to remove contaminants that are generally more difficult to remove by filtration or chemical treatment systems, such as emulsified oil, total petroleum hydrocarbons, refractory organics, suspended solids, and heavy metals. There are many brands of electrocoagulation devices available and they can range in complexity from a simple anode and cathode to much more complex devices with control over electrode potentials, passivation, anode consumption, cell REDOX potentials as well as the introduction of ultrasonic sound, ultraviolet light and a range of gases and reactants to achieve so-called Advanced Oxidation Processes for refractory or recalcitrant organic substances.

Diesel particulate filter removes diesel particulate matter or soot from the exhaust gas of a diesel engine

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Dust collector

A dust collector is a system used to enhance the quality of air released from industrial and commercial processes by collecting dust and other impurities from air or gas. Designed to handle high-volume dust loads, a dust collector system consists of a blower, dust filter, a filter-cleaning system, and a dust receptacle or dust removal system. It is distinguished from air purifiers, which use disposable filters to remove dust.

Secondary treatment A treatment process for wastewater or sewage

Secondary treatment is a treatment process for wastewater to achieve a certain degree of effluent quality by using a sewage treatment plant with physical phase separation to remove settleable solids and a biological process to remove dissolved and suspended organic compounds. After this kind of treatment, the wastewater may be called as secondary-treated wastewater.

A particulate matter sampler is an instrument for measuring the properties of particulates in the ambient air.

Immobilized enzyme

An immobilized enzyme is an enzyme attached to an inert, insoluble material—such as calcium alginate. This can provide increased resistance to changes in conditions such as pH or temperature. It also lets enzymes be held in place throughout the reaction, following which they are easily separated from the products and may be used again - a far more efficient process and so is widely used in industry for enzyme catalysed reactions. An alternative to enzyme immobilization is whole cell immobilization.

Black powder is an industry name for the abrasive, reactive particulate contamination present in all gas and hydrocarbon fluid transmission lines. Black powder ranges from light brown to black, and the mineral makeup varies per production field around the world.

Membrane bioreactor (MBR) is the combination of a membrane process like microfiltration or ultrafiltration with a biological wastewater treatment process, the activated sludge process. It is now widely used for municipal and industrial wastewater treatment.

Depth filter

Depth filters are the variety of filters that use a porous filtration medium to retain particles throughout the medium, rather than just on the surface of the medium. These filters are commonly used when the fluid to be filtered contains a high load of particles because, relative to other types of filters, they can retain a large mass of particles before becoming clogged.

Membrane thin, film-like structure that separates two fluids, acting either as a selective barrier or a separating structure

A membrane is a selective barrier; it allows some things to pass through but stops others. Such things may be molecules, ions, or other small particles. Biological membranes include cell membranes ; nuclear membranes, which cover a cell nucleus; and tissue membranes, such as mucosae and serosae. Synthetic membranes are made by humans for use in laboratories and industry.

Copper zinc water filtration is a high-purity brass water filtration process that relies on the redox potential of dissolved oxygen in water in the presence of a zinc anode and copper cathode. It uses dissolved impurities within water as constituent substrate, which are reduced to more physiologically inert compounds.

Sam Sofer is an Iranian-born American scientist who specializes in biological processes and bioreactor design, with applications in medicine, energy, and the environment. He is the creator of biological air and water cleaners that use immobilized cell technology, and of various biomedical instruments and test protocols related to boosting the immune system to fight disease.

References

  1. Karel, Steven (1985). "The immobilization of whole cells: Engineering principles". Chemical Engineering Science. 40 (8): 1321–1354. doi:10.1016/0009-2509(85)80074-9.