Cold roll laminators use a plastic film which is coated with an adhesive and glossy backing which does not adhere to the glue. When the glossy backing is removed, the adhesive is exposed, which then sticks directly onto the item which needs to be laminated. This method, apart from having the obvious benefit of not requiring expensive equipment, is also suitable for those items which would be damaged by heat. Cold laminators range from simple two roller, hand-crank machines up to large and complex motor-driven machines with high precision rollers, adjustable roller pressure, and other advanced features.
Plastic is material consisting of any of a wide range of synthetic or semi-synthetic organic compounds that are malleable and so can be molded into solid objects.
Adhesive, also known as glue, cement, mucilage, or paste, is any non metallic substance applied to one or both surfaces of two separate items that binds them together and resists their separation.
In thermodynamics, heat is energy in transfer to or from a thermodynamic system, by mechanisms other than thermodynamic work or transfer of matter. The mechanisms include conduction, through direct contact of immobile bodies, or through a wall or barrier that is impermeable to matter; or radiation between separated bodies; or isochoric mechanical work done by the surroundings on the system of interest; or Joule heating by an electric current driven through the system of interest by an external system; or a combination of these. When there is a suitable path between two systems with different temperatures, heat transfer occurs necessarily, immediately, and spontaneously from the hotter to the colder system. Thermal conduction occurs by the stochastic (random) motion of microscopic particles. In contrast, thermodynamic work is defined by mechanisms that act macroscopically and directly on the system's whole-body state variables; for example, change of the system's volume through a piston's motion with externally measurable force; or change of the system's internal electric polarization through an externally measurable change in electric field. The definition of heat transfer does not require that the process be in any sense smooth. For example, a bolt of lightning may transfer heat to a body.
Cold lamination increased in popularity with the rise of wide-format inkjet printers, which often used inks and papers incompatible with hot lamination. A large percentage of cold laminate for use in the print industry is PVC, although a wide range of other materials are available. Cold laminating processes are also used outside of the print industry, for example, coating sheet glass or stainless steel with protective films.
In metallurgy, stainless steel, also known as inox steel or inox from French inoxydable (inoxidizable), is a steel alloy, with a minimum of 11% chromium content by mass and a maximum of 1.2% carbon by mass.
Cold roll laminators are also used for laying down adhesive films in the sign-making industry, for example mounting a large print onto a board. A practiced operator can apply a large adhesive sheet in a fraction of the time it takes to do so by hand.
A plotter is a computer printer for printing vector graphics. Plotters draw pictures on paper using a pen. In the past, plotters were used in applications such as computer-aided design, as they were able to produce line drawings much faster and of a higher quality than contemporary conventional printers, and small desktop plotters were often used for business graphics. Although they retained a niche for producing very large drawings for many years, plotters have now largely been replaced by wide-format conventional printers.
Flexography is a form of printing process which utilizes a flexible relief plate. It is essentially a modern version of letterpress which can be used for printing on almost any type of substrate, including plastic, metallic films, cellophane, and paper. It is widely used for printing on the non-porous substrates required for various types of food packaging.
BoPET is a polyester film made from stretched polyethylene terephthalate (PET) and is used for its high tensile strength, chemical and dimensional stability, transparency, reflectivity, gas and aroma barrier properties, and electrical insulation.
A whiteboard is a glossy, usually white surface for nonpermanent markings. Whiteboards are analogous to blackboards, but with a smoother surface allowing rapid marking and erasing of markings on their surface. The popularity of whiteboards increased rapidly in the mid-1990s and they have become a fixture in many offices, meeting rooms, school classrooms, and other work environments.
Lamination is the technique/process of manufacturing a material in multiple layers, so that the composite material achieves improved strength, stability, sound insulation, appearance, or other properties from the use of the differing materials. A laminate is a permanently assembled object created using heat, pressure, welding, or gluing.
Letterpress printing is a technique of relief printing using a printing press, a process by which many copies are produced by repeated direct impression of an inked, raised surface against sheets or a continuous roll of paper. A worker composes and locks movable type into the "bed" or "chase" of a press, inks it, and presses paper against it to transfer the ink from the type which creates an impression on the paper.
Rotogravure is a type of intaglio printing process, which involves engraving the image onto an image carrier. In gravure printing, the image is engraved onto a cylinder because, like offset printing and flexography, it uses a rotary printing press. Once a staple of newspaper photo features, the rotogravure process is still used for commercial printing of magazines, postcards, and corrugated (cardboard) and other product packaging.
A pouch laminator uses a lamination pouch that is usually sealed on one side. The inside of the lamination pouch is coated with a heat-activated film that adheres to the product being laminated as it runs through the laminator. The substrate side of the board contains a heat-activated adhesive that bonds the print to the substrate. This can be any of a number of board products or another sheet of laminate. The pouch containing the print, laminate, and substrate is passed through a set of heated rollers under pressure, ensuring that all adhesive layers bond to one another.
A calender is a series of hard pressure rollers used to finish or smooth a sheet of material such as paper, textiles, or plastics. Calender rolls are also used to form some types of plastic films and to apply coatings. Some calender rolls are heated or cooled as needed. Calenders are sometimes mis-spelled calendars.
A label is a piece of paper, plastic film, cloth, metal, or other material affixed to a container or product, on which is written or printed information or symbols about the product or item. Information printed directly on a container or article can also be considered labeling.
Blister pack is a term for several types of pre-formed plastic packaging used for small consumer goods, foods, and for pharmaceuticals.
Inkjet transfer or inkjet photo transfer is a technique to transfer a photograph or graphic, printed with an inkjet printer onto textiles, cups, CDs, glass and other surfaces.
Converting companies are companies that specialize in combining raw materials such as polyesters, adhesives, silicone, adhesive tapes, foams, plastics, felts, rubbers, liners and metals, as well as other materials, to create new products.
Adhesive tape refers to any one of a variety of combinations of backing materials coated with an adhesive. Different backing materials and adhesives can be used depending on the intended use.
Roll slitting is a shearing operation that cuts a large roll of material into narrower rolls. There are two types of slitting: log slitting and rewind slitting. In log slitting the roll of material is treated as a whole and one or more slices are taken from it without an unrolling/re-reeling process. In rewind slitting the web is unwound and run through the machine, passing through knives or lasers, before being rewound on one or more shafts to form narrower rolls. The multiple narrower strips of material may be known as mults or pancakes if their diameter is much more than their width. For rewind slitting the machine used is called a slitter rewinder, a slitter or a slitting machine – these names are used interchangeably for the same machines. For particularly narrow and thin products, the pancakes become unstable, and then the rewind may be onto a bobbin-wound reel: the rewind bobbins are much wider than the slit width and the web oscillates across the reel as it is rewound. Apart from the stability benefit it is also then possible to put very long lengths,, onto one bobbin.
A heated roll laminator uses heated rollers to melt glue extruded onto lamination film. This film is in turn applied to a substrate such as paper or card using pressure rollers. The primary purpose of laminating with such a machine is to embellish or protect printed documents or images. Heated roll laminators can vary in size from office based pouch laminators to industrial sized machines. Such industrial machines are primarily used for high quantity/quality output by printers or print finishers.
Signwriters design, manufacture and install signs, including advertising signs for shops, businesses and public facilities as well as signs for transport systems.
A vinyl cutter is a type of computer-controlled machine. Small vinyl cutters look like a desktop printer. Like a printer controls a nozzle, the computer controls the movement of a sharp blade over the surface of the material. This blade is used to cut out shapes and letters from sheets of thin self-adhesive plastic (vinyl). The vinyl can then be stuck to a variety of surfaces depending on the adhesive and type of material.
Cold foil printing, also known as cold foil stamping, is a modern method of printing metallic foil on a substrate in order to enhance the aesthetic of the final product. Cold foil printing can be done two ways: the older dry lamination process common in the offset printing industry, or the newer, more versatile wet lamination process, which is dominant in the flexo label industry.
Pressure-sensitive tape, known also in various countries as PSA tape, adhesive tape, self-stick tape, sticky tape, Sellotape, or just tape, is an adhesive tape that will stick with application of pressure, without the need for a solvent or heat for activation. It can be used in the home, office, industry, and institutions for a wide variety of purposes.
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