Farrar Corporation & Foundry

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Farrar Corporation is an American iron foundry and machining company.

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About Farrar Corporation

The Farrar Corporation has two locations: a ductile iron foundry and machining facility in Norwich, Kansas and a second machining facility in Manhattan, Kansas. Founded in 1931, Farrar specializes in machined ductile iron castings and assemblies. The foundry's capabilities include casting design and technical assistance, casting pattern design, casting production, heat treating, casting painting and assembly as well as finish machining.

Ductile Iron Foundry

The Farrar Corporation has poured all grades of ASTM A536 Ductile Iron since 1967 and specializes in castings of 2 lbs - 70 lbs in production runs of 100-100,000. [1]

The foundry is located in Norwich, Kansas with an adjoining machine shop, allowing it to offer turn-key casting service. The foundry can provide prototypes for customers' ductile iron castings that can help identify design flaws and weaknesses before that casting run is put into production.

The plant is capable of handling 70 tons of melt per day with an anticipated expansion to 120 tons[ original research? ].

Ductile Iron Specifications

Ductile iron is an economical alternative to steel due to its increased strength, improved performance and reduced cost. Below is a chart of the foundry's ductile (nodular) iron specifications:

Specifying Body (¹)Spec No. (²)UseClass or GradeMin.Tensile psi (¹³)Min., Yield psi (14) % ElongationHeat TreatmentOther Requirements
ASTMA536-84Shock resistance at low temperatures60-40-1860,00040,00018May require a full AnnealChemical composition is subordinate to mechanical properties; however, the content of any chemical element may be specified by mutual agreement.
  Most commonly used grade.65-45-1265,00045,00012  
  Suitable for flame and induction hardening.80-55-0680,00055,0006  
  For strength and wear resistance.100-70-03100,00070,0003Quench Temper 
  Maximum strength and wear resistance.120-90-02120,00090,0002Usually Quenched 
  Special Applications60-42-10
70-50-05
80-60-03
60,000
70,000
80,000
42,000
50,000
60,000
10
5
3
  
ASTMA395-88Pressure containing parts for use at elevated temperatures.60-40-1860,000 (15)40,00018Ferritized by annealing%TC, %Si, %P, %S, %C.E.(19), BHN
ASMESA395Pressure containing parts for use at elevated temperatures     Min, Max, 3.0, 2.50, 0.08, 143, 187

Ductile Iron Machining Facilities

The Farrar Corporation's machine shop specializes in CNC turning, CNC milling, drilling, broaching and gear cutting. [2] With facilities in Norwich and Manhattan.

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References

  1. Exclusive Foundry Grades Archived 2010-02-17 at the Wayback Machine , Farrar Foundry Capabilities
  2. Foundry Machine Shop Archived 2010-02-17 at the Wayback Machine , Farrar Foundry Machining Capabilities