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A go/no-go gauge is an inspection tool used to check a workpiece against its allowed tolerances via a go/no-go test. Its name is derived from two tests: the check involves the workpiece having to pass one test (go) and fail the other (no-go).
For example, ISO 1502 sets a standard for screw threads and gauging to test them. It establishes the attribute T as go for the major diameter and the attribute Z as no-go for the pitch diameter. [1] The inspection tool has two threaded components. For example, there would be two female sections on a gauge to test a threaded male workpiece such as a screw. If the major diameter of a screw is too large, it will not fit in the T test thread at all (fail). If the major diameter is too small, the fit is sloppy (fail). If the thread has been cut too deep, it screws into the Z test thread (fail). If it is the right size and only does about three turns, the fit is right (pass). [2]
A go/no-go gauge is an integral part of the quality process that is used in the manufacturing industry to ensure interchangeability of parts between processes or even between different manufacturers. It does not return a size or actual measurement in the conventional sense, but instead returns a state, which is either acceptable (the part is within tolerance and may be used) or unacceptable (the part must be rejected).
They are well suited for use in the production area of the factory as they require little skill or interpretation to use effectively and have few, if any, moving parts to be damaged in the often hostile production environment.
These gauges are referred to as plug gauges; they are used in the manner of a plug. They are generally assembled from standard parts, where the gauge portion is interchangeable with other gauge pieces (obtained from a set of pin type gauge blocks) and a body that uses the collet principle to hold the gauges firmly. To use this style of gauge, one end is inserted into the part first, and depending on the result of that test, the other end is tried. [3]
In the right image, the top gauge is a thread gauge that is screwed into the part to be tested, the "GO" end should fully enter the part; the "NOT GO" end should not. The lower image is a plain plug gauge used to check the size of a hole; the green end is the go, and the red end is the no-go. The tolerance of the part that this gauge checks is 0.30 mm, where the lower size of the hole is 12.60 mm and the upper size is 12.90 mm, every size outside this range is out of tolerance. This may be initially expressed on the parts drawing in a number of styles; three possibilities may be
The associated image is a set of pin gauges used to measure holes only a few millimeters in diameter.
Pin gauges come in many classes and X, XX, ZZ, are a few examples. They are Go and NO Go pins, these pins can also have custom modifications. They are also used for the go/no-go assemblies needed in production manufacturing.
Snap gauges are often used when a large quantity of work pieces must be inspected. [4] The snap gauge has four anvils or jaws, the first one or pair (outermost) are set using the upper limit (tolerance) of the part and the inner set adjusted to the lower limit of the part. [5] A correctly machined part will pass the first set of jaws and stop at the second—end of test. In this manner, a part may be checked in one action, unlike the plug gauge that needs to be used twice and flipped to access the second gauge. The first go/no-go snap gage for checking thread rolls was invented in 1943 to speed production of parts during WWII. [6]
Once the concept is understood, the principle of operation can lead to all manner of designs where internal grooves, keyways, splines, etc. may be measured in a simple yet effective manner. These will often be made to order by the toolmakers, or a related skilled tradesman.
Go/no-go gauges play an integral part in setting the correct headspace during gunsmithing. In order for the chamber to be in-spec, the bolt must close without resistance on the go gauge, but it must not close completely on the no-go gauge. In addition, there is usually a third gauge called FIELD that is slightly larger than the no-go gauge. Since bolt and chamber lugs eventually stretch with use, the bolt may start to close on the no-go gauge. If the bolt also closes fully on the field gauge, such a gun is considered unsafe due to high risk of shell case rupture if the cartridge's length happens to be on the shorter end of the spec.
A special match-grade go gauge can also be employed to verify a particularly tight, or shorter-than-SAAMI specification chamber length. Such gauges are usually specially ordered from chamber-reamer manufacturers. This minimizes case stretch or end-play in order to best control the positioning of an unfired round prior to its firing in a match-grade chamber. Such chambers are also usually cut to tighter dimensions in the case-neck area. Thus, a standard go gauge may not actually chamber as easily due to these reduced dimensions, even if they are cut properly.
A micrometer, sometimes known as a micrometer screw gauge, is a device incorporating a calibrated screw widely used for accurate measurement of components in mechanical engineering and machining as well as most mechanical trades, along with other metrological instruments such as dial, vernier, and digital calipers. Micrometers are usually, but not always, in the form of calipers. The spindle is a very accurately machined screw and the object to be measured is placed between the spindle and the anvil. The spindle is moved by turning the ratchet knob or thimble until the object to be measured is lightly touched by both the spindle and the anvil.
A lathe is a machine tool that rotates a workpiece about an axis of rotation to perform various operations such as cutting, sanding, knurling, drilling, deformation, facing, threading and turning, with tools that are applied to the workpiece to create an object with symmetry about that axis.
Taps and dies are tools used to create screw threads, which is called threading. Many are cutting tools; others are forming tools. A tap is used to cut or form the female portion of the mating pair. A die is used to cut or form the male portion of the mating pair. The process of cutting or forming threads using a tap is called tapping, whereas the process using a die is called threading.
Engineering tolerance is the permissible limit or limits of variation in:
The Unified Thread Standard (UTS) defines a standard thread form and series—along with allowances, tolerances, and designations—for screw threads commonly used in the United States and Canada. It is the main standard for bolts, nuts, and a wide variety of other threaded fasteners used in these countries. It has the same 60° profile as the ISO metric screw thread, but the characteristic dimensions of each UTS thread were chosen as an inch fraction rather than a millimeter value. The UTS is currently controlled by ASME/ANSI in the United States.
A bolted joint is one of the most common elements in construction and machine design. It consists of a male threaded fastener that captures and joins other parts, secured with a matching female screw thread. There are two main types of bolted joint designs: tension joints and shear joints.
A reamer is a type of rotary cutting tool used in metalworking. Precision reamers are designed to enlarge the size of a previously formed hole by a small amount but with a high degree of accuracy to leave smooth sides. There are also non-precision reamers which are used for more basic enlargement of holes or for removing burrs. The process of enlarging the hole is called reaming. There are many different types of reamer and they may be designed for use as a hand tool or in a machine tool, such as a milling machine or drill press.
A collet is a segmented sleeve, band or collar. One of the two radial surfaces of a collet is usually tapered and the other is cylindrical. The term collet commonly refers to a type of chuck that uses collets to hold either a workpiece or a tool, but collets have other mechanical applications.
A screw thread is a helical structure used to convert between rotational and linear movement or force. A screw thread is a ridge wrapped around a cylinder or cone in the form of a helix, with the former being called a straight thread and the latter called a tapered thread. A screw thread is the essential feature of the screw as a simple machine and also as a threaded fastener.
A chuck is a specialized type of clamp used to hold an object with radial symmetry, especially a cylinder. In a drill, a mill and a transmission, a chuck holds the rotating tool; in a lathe, it holds the rotating workpiece.
In various contexts of science, technology, and manufacturing, an indicator is any of various instruments used to accurately measure small distances and angles, and amplify them to make them more obvious. The name comes from the concept of indicating to the user that which their naked eye cannot discern; such as the presence, or exact quantity, of some small distance.
British Standard Pipe (BSP) is a set of technical standards for screw threads that has been adopted internationally for interconnecting and sealing pipes and fittings by mating an external (male) thread with an internal (female) thread. It has been adopted as standard in plumbing and pipe fitting, except in North America, where NPT and related threads are used.
The ISO metric screw thread is the most commonly used type of general-purpose screw thread worldwide. They were one of the first international standards agreed when the International Organization for Standardization (ISO) was set up in 1947.
A ring gauge, or ring gage, is a cylindrical ring of a thermally stable material, often steel, whose inside diameter is finished to gauge tolerance and is used for checking the external diameter of a cylindrical object.
In mechanical engineering, a key is a machine element used to connect a rotating machine element to a shaft. The key prevents relative rotation between the two parts and may enable torque transmission. For a key to function, the shaft and rotating machine element must have a keyway and a keyseat, which is a slot and pocket in which the key fits. The whole system is called a keyed joint. A keyed joint may allow relative axial movement between the parts.
A screw is an externally helical threaded fastener capable of being tightened or released by a twisting force (torque) to the head. The most common uses of screws are to hold objects together and there are many forms for a variety of materials. Screws might be inserted into holes in assembled parts or a screw may form its own thread. The difference between a screw and a bolt is that the latter is designed to be tightened or released by torquing a nut.
In manufacturing, threading is the process of creating a screw thread. More screw threads are produced each year than any other machine element. There are many methods of generating threads, including subtractive methods ; deformative or transformative methods ; additive methods ; or combinations thereof.
ISO 898 is an international standard that defines mechanical and physical properties for metric fasteners. This standard is the origin for other standards that define properties for similar metric fasteners, such as SAE J1199 and ASTM F568M. It is divided into five (nonconsecutive) parts:
Preferred metric sizes are a set of international standards and de facto standards that are designed to make using the metric system easier and simpler, especially in engineering and construction practices. One of the methods used to arrive at these preferred sizes is the use of preferred numbers and convenient numbers, such as the Renard series and 1-2-5 series, to limit the number of different sizes of components needed.