Grain crimping

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Grain crimping or moist grain crimping is an agricultural technology, an organic way to preserve feed grain into livestock fodder by fermentation.

Agriculture Cultivation of plants and animals to provide useful products

Agriculture is the science and art of cultivating plants and livestock. Agriculture was the key development in the rise of sedentary human civilization, whereby farming of domesticated species created food surpluses that enabled people to live in cities. The history of agriculture began thousands of years ago. After gathering wild grains beginning at least 105,000 years ago, nascent farmers began to plant them around 11,500 years ago. Pigs, sheep and cattle were domesticated over 10,000 years ago. Plants were independently cultivated in at least 11 regions of the world. Industrial agriculture based on large-scale monoculture in the twentieth century came to dominate agricultural output, though about 2 billion people still depended on subsistence agriculture into the twenty-first.

Organic farming Production methods that enable environmentally friendly primary production

Organic farming is an alternative agricultural system which originated early in the 20th century in reaction to rapidly changing farming practices. Certified organic agriculture accounts for 70 million hectares globally, with over half of that total in Australia. Organic farming continues to be developed by various organic agriculture organizations today. It is defined by the use of fertilizers of organic origin such as compost manure, green manure, and bone meal and places emphasis on techniques such as crop rotation and companion planting. Biological pest control, mixed cropping and the fostering of insect predators are encouraged. In general, organic standards are designed to allow the use of naturally occurring substances while prohibiting or strictly limiting synthetic substances. For instance, naturally occurring pesticides such as pyrethrin and rotenone are permitted, while synthetic fertilizers and pesticides are generally prohibited. Synthetic substances that are allowed include, for example, copper sulfate, elemental sulfur and Ivermectin. Genetically modified organisms, nanomaterials, human sewage sludge, plant growth regulators, hormones, and antibiotic use in livestock husbandry are prohibited. Reasons for advocation of organic farming include advantages in sustainability, openness, self-sufficiency, autonomy/independence, health, food security, and food safety.

Food preservation prevents the growth of microorganisms, or other microorganisms, as well as slowing the oxidation of fats that cause rancidity. Food preservation may also include processes that inhibit visual deterioration, such as the enzymatic browning reaction in apples after they are cut during food preparation.

Contents

Crimped grain brings health benefits to the animals and economic benefits such as cost savings and increased meat or milk production to the farmer.

Meat Animal flesh eaten as food

Meat is animal flesh that is eaten as food. Humans have hunted and killed animals for meat since prehistoric times. The advent of civilization allowed the domestication of animals such as chickens, sheep, rabbits, pigs and cattle. This eventually led to their use in meat production on an industrial scale with the aid of slaughterhouses.

Milk white liquid produced by the mammary glands of mammals

Milk is a nutrient-rich, white liquid food produced by the mammary glands of mammals. It is the primary source of nutrition for infant mammals before they are able to digest other types of food. Early-lactation milk contains colostrum, which carries the mother's antibodies to its young and can reduce the risk of many diseases. It contains many other nutrients including protein and lactose. Interspecies consumption of milk is not uncommon, particularly among humans, many of whom consume the milk of other mammals.

History

Crimping was developed in Finland in the end of the 1960s by two farmer brothers, Aimo and Gunnar Korte, based on findings of British researchers as early as 1918. The brothers made the first crimper machine for home farm use, and as the word started to spread, they set up a company to manufacture and sell the machines.

Finland Republic in Northern Europe

Finland, officially the Republic of Finland, is a Nordic country in Northern Europe bordering the Baltic Sea, Gulf of Bothnia, and Gulf of Finland, between Norway to the north, Sweden to the northwest, and Russia to the east. The capital and largest city is Helsinki. Other major cities are Espoo, Vantaa, Tampere, Oulu and Turku.

The British researchers had established, that grain attains its peak nutritional value when the moisture content of the grain is between 35% and 45%. However, it took about 50 years before this knowledge was successfully turned into a method to process and preserve the grain when still moist.

Description

Traditionally, grain is not harvested until it is dry enough to be ground by a hammer mill. Moist grain often cannot be ground or stored without machine drying and using preservatives, which always increases costs.

Hammer mill

A hammer mill, hammer forge or hammer works was a workshop in the pre-industrial era that was typically used to manufacture semi-finished, wrought iron products or, sometimes, finished agricultural or mining tools, or military weapons. The feature that gave its name to these workshops was the water-driven trip hammer, or set of hammers, used in the process. The shaft, or 'helve', of the hammer was pivoted in the middle and the hammer head was lifted by the action of cams set on a rotating camshaft that periodically depressed the end of the shaft. As it rose and fell, the head of the hammer described an arc. The face of the hammer was made of iron for durability.

A preservative is a substance or a chemical that is added to products such as food, beverages, pharmaceutical drugs, paints, biological samples, cosmetics, wood, and many other products to prevent decomposition by microbial growth or by undesirable chemical changes. In general, preservation is implemented in two modes, chemical and physical. Chemical preservation entails adding chemical compounds to the product. Physical preservation entails processes such as refrigeration or drying. Preservative food additives reduce the risk of foodborne infections, decrease microbial spoilage, and preserve fresh attributes and nutritional quality. Some physical techniques for food preservation include dehydration, UV-C radiation, freeze-drying, and refrigeration. Chemical preservation and physical preservation techniques are sometimes combined.

In crimping, the grain is combined moist and run through the crimper machine, which will break and flatten the grains. Additives, such as certain preservatives or molasses and water (if necessary) can be added in order to ensure the protection of nutrients.

Molasses viscous by-product of the refining of sugarcane, grapes, or sugar beets into sugar

Molasses (/məˈlæsɪz/) or black treacle is a viscous product resulting from refining sugarcane or sugar beets into sugar. Molasses varies by amount of sugar, method of extraction, and age of plant. Sugarcane molasses is primarily used for sweetening and flavoring foods in the United States, Canada, and elsewhere. Molasses is a defining component of fine commercial brown sugar.

Crimped grain is stored in storage silos as a silage.

Silage fermented, high-moisture stored fodder

Silage is fermented, high-moisture stored fodder which can be fed to cattle, sheep and other such ruminants or used as a biofuel feedstock for anaerobic digesters. It is fermented and stored in a process called ensilage, ensiling or silaging, and is usually made from grass crops, including maize, sorghum or other cereals, using the entire green plant. Silage can be made from many field crops, and special terms may be used depending on type: oatlage for oats, haylage for alfalfa; but see below for the different British use of the term haylage.

Crimped grain is dustless, thus convenient to handle, does not require any further processing, and is often preferred by the animals to drier and dustier feeds.

Practical experiments by farming and livestock research institutions in Finland, Sweden, UK and elsewhere have confirmed, that crimped feed has higher nutritional values, it increases the animals' growth and milk production, improves milk quality and the animals' health, and in addition, helps cut costs.

An important point is that crimping home-grown grain and processing the feed on the spot at the farm, the feed ingredients can be controlled and are fully traceable, thus helping in prevention of diseases, such as BSE.

See also

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Animal husbandry Management, selective breeding, and care of farm animals by humans

Animal husbandry is the branch of agriculture concerned with animals that are raised for meat, fibre, milk, eggs, or other products. It includes day-to-day care, selective breeding and the raising of livestock.

Dairy farming class of agricultural, or an animal husbandry, enterprise

Dairy farming is a class of agriculture for long-term production of milk, which is processed for eventual sale of a dairy product.

Feedlot An array of pens for feeding livestock for human consumption

A feedlot or feed yard is a type of animal feeding operation (AFO) which is used in intensive animal farming for finishing livestock, notably beef cattle, but also swine, horses, sheep, turkeys, chickens or ducks, prior to slaughter. Large beef feedlots are called concentrated animal feeding operations (CAFO) in the United States and intensive livestock operations (ILOs) or confined feeding operations (CFO) in Canada. They may contain thousands of animals in an array of pens.

Ylivieska Town in Northern Ostrobothnia, Finland

Ylivieska is a town and municipality of Northern Ostrobothnia region, Finland. It has a population of 15,219, and it serves as the administrative centre for Kalajokilaakso and Pyhäjokilaakso, an area with about 90,000 inhabitants.

Fodder nutrition for all animals kept by humans

Fodder, a type of animal feed, is any agricultural foodstuff used specifically to feed domesticated livestock, such as cattle, rabbits, sheep, horses, chickens and pigs. "Fodder" refers particularly to food given to the animals, rather than that which they forage for themselves. Fodder is also called provender and includes hay, straw, silage, compressed and pelleted feeds, oils and mixed rations, and sprouted grains and legumes. Most animal feed is from plants, but some manufacturers add ingredients to processed feeds that are of animal origin.

Dairy cattle domesticated bovine raised primarily for its milk

Dairy cattle are cattle cows bred for the ability to produce large quantities of milk, from which dairy products are made. Dairy cows generally are of the species Bos taurus.

Cattle feeding system to feed cattle

Different cattle feeding production systems have separate advantages and disadvantages. Most cattle in the US have a diet that is composed of at least some forage. In fact, most beef cattle are raised on pasture from birth in the spring until autumn. Then for pasture-fed animals, grass is the forage that composes all or at least the great majority of their diet. Cattle fattened in feedlots are fed small amounts of hay supplemented with grain, soy and other ingredients in order to increase the energy density of the diet. The debate is whether cattle should be raised on diets primarily composed of pasture (grass) or a concentrated diet of grain, soy, corn and other supplements. The issue is often complicated by the political interests and confusion between labels such as "free range", "organic", or "natural". Cattle raised on a primarily forage diet are termed grass-fed or pasture-raised; for example meat or milk may be called grass-fed beef or pasture-raised dairy. However, the term "pasture-raised" can lead to confusion with the term "free range", which does not describe exactly what the animals eat.

Stephen Moulton Babcock American chemist

Stephen Moulton Babcock was an American agricultural chemist. He is best known for his Babcock test in determining dairy butterfat in milk processing, for cheese processing, and for the "single-grain experiment" that led to the development of nutritional science as a recognized discipline.

Baby corn cereal grain taken from maize harvested early

Baby corn is a cereal grain taken from corn (maize) harvested early while the stalks are still small and immature. It typically is eaten whole – cob included – in contrast to mature corn, whose cob is too tough for human consumption. It is eaten both raw and cooked. Baby corn is common in stir fry dishes.

Corn stover

Corn stover consists of the leaves, stalks, and cobs of maize (corn) plants left in a field after harvest. Such stover makes up about half of the yield of a corn crop and is similar to straw from other cereal grasses; in Britain it is sometimes called corn straw. Corn stover is a very common agricultural product in areas of large amounts of corn production. As well as the non-grain part of harvested corn, the stover can also contain other weeds and grasses. Field corn and sweet corn, two different types of maize, have relatively similar corn stover.

Beef cattle cattle breed

Beef cattle are cattle raised for meat production. The meat of mature or almost mature cattle is mostly known as beef. In beef production there are three main stages: cow-calf operations, backgrounding, and feedlot operations. The production cycle of the animals start at cow-calf operations; this operation is designed specifically to breed cows for their offspring. From here the calves are backgrounded for a feedlot. Animals grown specifically for the feedlot are known as feeder cattle, the goal of these animals is fattening. Animals not grown for a feedlot are typically female and are commonly known as replacement heifers. While the principal use of beef cattle is meat production, other uses include leather, and beef by-products used in candy, shampoo, cosmetics, insulin and inhalers.

<i>Sorghum bicolor</i> Species of plant

Sorghum bicolor, commonly called sorghum and also known as great millet, durra, jowari, or milo, is a grass species cultivated for its grain, which is used for food for humans, animal feed, and ethanol production. Sorghum originated in Africa, and is now cultivated widely in tropical and subtropical regions. Sorghum is the world's fifth-most important cereal crop after rice, wheat, maize, and barley. S. bicolor is typically an annual, but some cultivars are perennial. It grows in clumps that may reach over 4 m high. The grain is small, ranging from 2 to 4 mm in diameter. Sweet sorghums are sorghum cultivars that are primarily grown for forage, syrup production, and ethanol; they are taller than those grown for grain.

The single-grain experiment was an experiment carried out at the University of Wisconsin–Madison from May 1907 to 1911. The experiment tested if cows could survive on a single type of grain. The experiment would lead to the development of modern nutritional science.

Vomitoxin chemical compound

Vomitoxin, also known as deoxynivalenol (DON), is a type B trichothecene, an epoxy-sesquiterpenoid. This mycotoxin occurs predominantly in grains such as wheat, barley, oats, rye, and corn, and less often in rice, sorghum, and triticale. The occurrence of deoxynivalenol is associated primarily with Fusarium graminearum and F. culmorum, both of which are important plant pathogens which cause fusarium head blight in wheat and gibberella or fusarium ear blight in corn. A direct relationship between the incidence of fusarium head blight and contamination of wheat with deoxynivalenol has been established. The incidence of fusarium head blight is strongly associated with moisture at the time of flowering (anthesis), and the timing of rainfall, rather than the amount, is the most critical factor. However, increased amount of moisture towards harvest time has been associated with lower amount of vomitoxin in wheat grain due to leaching of toxins. Furthermore, deoxynivalenol contents are significantly affected by the susceptibility of cultivars towards Fusarium species, previous crop, tillage practices, and fungicide use. It occurs abundantly in grains in Norway due to heavy rainfall.

Animal feed food for various animals

Animal feed is food given to domestic animals in the course of animal husbandry. There are two basic types: fodder and forage. Used alone, the word "feed" more often refers to fodder.

Happy Cow Creamery

Happy Cow Creamery is a family-owned dairy farm in Pelzer, South Carolina that bottles and sells its own milk on site from the farm's closed herd of grass-fed Holstein cattle. The creamery's whole milk, buttermilk and chocolate milk is sold in the farm's on-site store and through grocery, convenience and country stores in Upstate region of South Carolina. The milk is not homogenized and is low-temperature pasteurized and inspected by the State of South Carolina.

Palm kernel edible seed of the oil palm tree

The palm kernel is the edible seed of the oil palm fruit. The fruit yields two distinct oils: palm oil derived from the outer parts of the fruit, and palm kernel oil derived from the kernel.

Dairy farming in Canada

Dairy farming is one of the largest agricultural sectors in Canada. Dairy has a significant presence in all of the provinces and is one of the top two agricultural commodities in seven out of ten provinces.

Karen Beauchemin is a federal scientist in Canada who is recognized internationally for her research in ruminant nutrition. She is developing nutritional knowledge and technologies that help improve the efficiency of producing meat and milk, while reducing the environmental impacts of livestock production.

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