Rheology is the study of the flow of matter, primarily in a fluid state, but also as "soft solids" or solids under conditions in which they respond with plastic flow rather than deforming elastically in response to an applied force. Rheology is a branch of physics, and it is the science that deals with the deformation and flow of materials, both solids and liquids.
Polyurethane refers to a class of polymers composed of organic units joined by carbamate (urethane) links. In contrast to other common polymers such as polyethylene and polystyrene, polyurethane is produced from a wide range of starting materials. This chemical variety produces polyurethanes with different chemical structures leading to many different applications. These include rigid and flexible foams, varnishes and coatings, adhesives, electrical potting compounds, and fibers such as spandex and PUL. Foams are the largest application accounting for 67% of all polyurethane produced in 2016.
In physics and materials science, plasticity, also known as plastic deformation, is the ability of a solid material to undergo permanent deformation, a non-reversible change of shape in response to applied forces. For example, a solid piece of metal being bent or pounded into a new shape displays plasticity as permanent changes occur within the material itself. In engineering, the transition from elastic behavior to plastic behavior is known as yielding.
Foams are materials formed by trapping pockets of gas in a liquid or solid.
A microcell is a cell in a mobile phone network served by a low power cellular base station (tower), covering a limited area such as a mall, a hotel, or a transportation hub. A microcell is usually larger than a picocell, though the distinction is not always clear. A microcell uses power control to limit the radius of its coverage area.
A nanoparticle or ultrafine particle is usually defined as a particle of matter that is between 1 and 100 nanometres (nm) in diameter. The term is sometimes used for larger particles, up to 500 nm, or fibers and tubes that are less than 100 nm in only two directions. At the lowest range, metal particles smaller than 1 nm are usually called atom clusters instead.
Memory foam consists mainly of polyurethane with additional chemicals that increase its viscosity and density. It is often referred to as "viscoelastic" polyurethane foam, or low-resilience polyurethane foam (LRPu). The foam bubbles or ‘cells’ are open, effectively creating a matrix through which air can move. Higher-density memory foam softens in reaction to body heat, allowing it to mold to a warm body in a few minutes. Newer foams may recover their original shape more quickly.
Syntactic foams are composite materials synthesized by filling a metal, polymer, or ceramic matrix with hollow spheres called microballoons or cenospheres or non-hollow spheres. In this context, "syntactic" means "put together." The presence of hollow particles results in lower density, higher specific strength, lower coefficient of thermal expansion, and, in some cases, radar or sonar transparency. A manufacturing method for low density syntactic foams is based on the principle of buoyancy.
Microcellular plastics, otherwise known as microcellular foam, is a form of manufactured plastic fabricated to contain billions of tiny bubbles less than 50 microns wide. It is formed by dissolving gas under high pressure into various polymers, relying on the phenomenon of thermodynamic instability to cause the uniform arrangement of the gas bubbles, otherwise known as nucleation. Its main purpose was to reduce material usage while maintaining valuable mechanical properties. the density of the finished product is determined by the gas used. Depending on the gas, the foam's density can be between 5% and 99% of the pre-processed plastic. Design parameters, focused on the foam's final form and the molding process afterward, include the type of die or mold to be used, as well as the dimensions of the bubbles, or cells, that classify the material as a foam. Since the cells' size is close to the wavelength of light, to the casual observer the foam retains the appearance of a solid, light-colored plastic.
A metal foam is a cellular structure consisting of a solid metal with gas-filled pores comprising a large portion of the volume. The pores can be sealed or interconnected. The defining characteristic of metal foams is a high porosity: typically only 5–25% of the volume is the base metal. The strength of the material is due to the square–cube law.
Foam latex or latex foam rubber is a lightweight form of latex containing bubbles known as cells, created from liquid latex. The foam is generally created though the Dunlop or Talalay process in which a liquid latex is foamed and then cured in a mold to extract the foam.
A sandwich-structured composite is a special class of composite materials that is fabricated by attaching two thin but stiff skins to a lightweight but thick core. The core material is normally low strength material, but its higher thickness provides the sandwich composite with high bending stiffness with overall low density.
A blowing agent is a substance which is capable of producing a cellular structure via a foaming process in a variety of materials that undergo hardening or phase transition, such as polymers, plastics, and metals. They are typically applied when the blown material is in a liquid stage. The cellular structure in a matrix reduces density, increasing thermal and acoustic insulation, while increasing relative stiffness of the original polymer.
In polymer physics, spherulites are spherical semicrystalline regions inside non-branched linear polymers. Their formation is associated with crystallization of polymers from the melt and is controlled by several parameters such as the number of nucleation sites, structure of the polymer molecules, cooling rate, etc. Depending on those parameters, spherulite diameter may vary in a wide range from a few micrometers to millimeters. Spherulites are composed of highly ordered lamellae, which result in higher density, hardness, but also brittleness when compared to disordered regions in a polymer. The lamellae are connected by amorphous regions which provide elasticity and impact resistance. Alignment of the polymer molecules within the lamellae results in birefringence producing a variety of colored patterns, including a Maltese cross, when spherulites are viewed between crossed polarizers in an optical microscope.
A polymeric foam is a foam, in liquid or solidified form, formed from polymers.
Reticulated foam is a very porous, low density solid foam. 'Reticulated' means like a net. Reticulated foams are extremely open foams i.e. there are few, if any, intact bubbles or cell windows. In contrast, the foam formed by soap bubbles is composed solely of intact bubbles. In a reticulated foam only the lineal boundaries where the bubbles meet remain.
Crystallization of polymers is a process associated with partial alignment of their molecular chains. These chains fold together and form ordered regions called lamellae, which compose larger spheroidal structures named spherulites. Polymers can crystallize upon cooling from melting, mechanical stretching or solvent evaporation. Crystallization affects optical, mechanical, thermal and chemical properties of the polymer. The degree of crystallinity is estimated by different analytical methods and it typically ranges between 10 and 80%, with crystallized polymers often called "semi-crystalline". The properties of semi-crystalline polymers are determined not only by the degree of crystallinity, but also by the size and orientation of the molecular chains.
Cyclic microcellular foaming refers to the solid-state Microcellular plastic manufacturing technique in which the polymer is foamed sequentially. The concept was first introduced in a research article in peer-reviewed international journal, Materials Letters on Acrylonitrile butadiene styrene as the base Polymer.
Biofoams are biological or biologically derived foams, making up lightweight and porous cellular solids. A relatively new term, its use in academia began in the 1980s in relation to the scum that formed on activated sludge plants.
