Slurry transport uses several methods: hydraulic conveying; conventional lean slurry conveying; and high concentration slurry disposal (HCSD). The latter, HCSD, is a relatively modern approach, which is used to transfer high throughputs of fine fly ash over long distances (>10 km or 6.2 mi) using high pressure diaphragm pumps with velocities of around 2 m/s. Ash disposal is simple as the ash solidifies easily and the system does not produce the waste water or leachate problems which can often be associated with ash lagoons.
A slurry is a mixture of solids with specific gravity greater than 1 suspended in liquid, usually water. Most common use of slurry is as a mean of transportation of solids being the liquid a carrier that is pumped on a device like a centrifugal pump. The size of solid particles may vary from 1 micron up to hundred of milliliters. The solids may settle at certain transport velocity and the mixture can behave as Newtonian or non-Newtonian fluid. Depending on the mixture the slurry may be abrasive and corrosive.
Fly ash or flue ash, also known as pulverised fuel ash in the United Kingdom, is a coal combustion product that is composed of the particulates (fine particles of burned fuel) that are driven out of coal-fired boilers together with the flue gases. Ash that falls to the bottom of the boiler is called bottom ash. In modern coal-fired power plants, fly ash is generally captured by electrostatic precipitators or other particle filtration equipment before the flue gases reach the chimneys. Together with bottom ash removed from the bottom of the boiler, it is known as coal ash. Depending upon the source and composition of the coal being burned, the components of fly ash vary considerably, but all fly ash includes substantial amounts of silicon dioxide (SiO2) (both amorphous and crystalline), aluminium oxide (Al2O3) and calcium oxide (CaO), the main mineral compounds in coal-bearing rock strata.
A leachate is any liquid that, in the course of passing through matter, extracts soluble or suspended solids, or any other component of the material through which it has passed.
Typical HCSD systems include the Clyde Bergemann solution [1] designed to reduce water usage (up to 90% by weight), reduce ground and surface water pollution, reduce dust emission surrounding landfill site, increase disposal area working capacity and lower energy consumption.
Water pollution is the contamination of water bodies, usually as a result of human activities. Water bodies include for example lakes, rivers, oceans, aquifers and groundwater. Water pollution results when contaminants are introduced into the natural environment. For example, releasing inadequately treated wastewater into natural water bodies can lead to degradation of aquatic ecosystems. In turn, this can lead to public health problems for people living downstream. They may use the same polluted river water for drinking or bathing or irrigation. Water pollution is the leading worldwide cause of death and disease, e.g. due to water-borne diseases.
A landfill site is a site for the disposal of waste materials by burial. It is the oldest form of waste treatment. Historically, landfills have been the most common method of organized waste disposal and remain so in many places around the world.
Energy consumption is the amount of energy or power used.
A pump is a device that moves fluids, or sometimes slurries, by mechanical action. Pumps can be classified into three major groups according to the method they use to move the fluid: direct lift, displacement, and gravity pumps.
A slurry pipeline is a specially engineered pipeline used to move ores, such as coal or iron, or mining waste, called tailings, over long distances. A mixture of the ore concentrate and water, called slurry, is pumped to its destination and the water is filtered out. Due to the abrasive properties of slurry, the pipelines can be lined with high-density polyethylene (HDPE), or manufactured completely from HDPE Pipe, although this requires a very thick pipe wall. Slurry pipelines are used as an alternative to railroad transportation when mines are located in remote, inaccessible areas.
Sewerage is the infrastructure that conveys sewage or surface runoff using sewers. It encompasses components such as receiving drains, manholes, pumping stations, storm overflows, and screening chambers of the combined sewer or sanitary sewer. Sewerage ends at the entry to a sewage treatment plant or at the point of discharge into the environment. It is the system of pipes, chambers, manholes, etc. that conveys the sewage or storm water.
Tailings, also called mine dumps, culm dumps, slimes, tails, refuse, leach residue or slickens, terra-cone (terrikon), are the materials left over after the process of separating the valuable fraction from the uneconomic fraction (gangue) of an ore. Tailings are distinct from overburden, which is the waste rock or other material that overlies an ore or mineral body and is displaced during mining without being processed.
A steam injector is typically used to deliver cold water to a boiler against its own pressure using its own live or exhaust steam, replacing any mechanical pump. This was the purpose for which it was originally invented in 1858 by Henri Giffard. Its operation was from the start intriguing since it seemed paradoxical, almost like perpetual motion, but its operation was later explained using thermodynamics. Other types of injector may use other pressurised motive fluids such as air.
Flue-gas desulfurization (FGD) is a set of technologies used to remove sulfur dioxide from exhaust flue gases of fossil-fuel power plants, and from the emissions of other sulfur oxide emitting processes
Scrubber systems are a diverse group of air pollution control devices that can be used to remove some particulates and/or gases from industrial exhaust streams. The first air scrubber was designed to remove carbon dioxide from the air of an early submarine, the Ictineo I, a role for which they continue to be used today. Traditionally, the term "scrubber" has referred to pollution control devices that use liquid to wash unwanted pollutants from a gas stream. Recently, the term has also been used to describe systems that inject a dry reagent or slurry into a dirty exhaust stream to "wash out" acid gases. Scrubbers are one of the primary devices that control gaseous emissions, especially acid gases. Scrubbers can also be used for heat recovery from hot gases by flue-gas condensation. They are also used for the high flows in solar, PV, or LED processes.
A thermal power station is a power station in which heat energy is converted to electric power. In most of the places in the world the turbine is steam-driven. Water is heated, turns into steam and spins a steam turbine which drives an electrical generator. After it passes through the turbine, the steam is condensed in a condenser and recycled to where it was heated; this is known as a Rankine cycle. The greatest variation in the design of thermal power stations is due to the different heat sources; fossil fuel dominates here, although nuclear heat energy and solar heat energy are also used. Some prefer to use the term energy center because such facilities convert forms of heat energy into electrical energy. Certain thermal power stations are also designed to produce heat energy for industrial purposes, or district heating, or desalination of water, in addition to generating electrical power.
Bottom ash is part of the non-combustible residue of combustion in a furnace or incinerator. In an industrial context, it has traditionally referred to coal combustion and comprises traces of combustibles embedded in forming clinkers and sticking to hot side walls of a coal-burning furnace during its operation. The portion of the ash that escapes up the chimney or stack is, however, referred to as fly ash. The clinkers fall by themselves into the bottom hopper of a coal-burning furnace and are cooled. The above portion of the ash is referred to as bottom ash too. Additionally, modern municipal waste incinerators try in reducing the production of dioxins by incinerating at 850 to 950 for at least two seconds forming bottom ash as byproduct.
A coal preparation plant is a facility that washes coal of soil and rock, crushes it into graded sized chunks (sorting), stockpiles grades preparing it for transport to market, and more often than not, also loads coal into rail cars, barges, or ships.
An evaporator is a device in a process used to turn the liquid form of a chemical substance such as water into its gaseous-form/vapor. The liquid is evaporated, or vaporized, into a gas form of the targeted substance in that process.
Slurry ice is a phase changing refrigerant made up of millions of ice "micro-crystals" formed and suspended within a solution of water and a freezing point depressant. Some compounds used in the field are salt, ethylene glycol, propylene glycol, alcohols like isobutyl and ethanol, and sugars like sucrose and glucose. Slurry ice has greater heat absorption compared to single phase refrigerants like brine, because the melting enthalpy of the ice is also used.
A conveyor system is a common piece of mechanical handling equipment that moves materials from one location to another. Conveyors are especially useful in applications involving the transportation of heavy or bulky materials. Conveyor systems allow quick and efficient transportation for a wide variety of materials, which make them very popular in the material handling and packaging industries. They also have popular consumer applications, as they are often found in supermarkets and airports, constituting the final leg of item/ bag delivery to customers. Many kinds of conveying systems are available and are used according to the various needs of different industries. There are chain conveyors as well. Chain conveyors consist of enclosed tracks, I-Beam, towline, power & free, and hand pushed trolleys.
In metallurgical processes tank leaching is a hydrometallurgical method of extracting valuable material from ore.
Pumpable ice (PI) technology is a technology to produce and use fluids or secondary refrigerants, also called coolants, with the viscosity of water or jelly and the cooling capacity of ice. Pumpable ice is typically a slurry of ice crystals or particles ranging from 5 to 10,000 micrometers (1 cm) in diameter and transported in brine, seawater, food liquid, or gas bubbles of air, ozone, or carbon dioxide.
An ash pond is an engineered structure for the disposal of bottom ash and fly ash. The wet disposal of ash into ash ponds is the most common ash disposal method, but other methods include dry disposal in landfills. Dry-handled ash is often recycled into useful building materials. Wet disposal has been preferred due to economic reasons, but increasing environmental concerns regarding leachate from ponds has decreased the popularity of wet disposal. The wet method consists of constructing a large "pond" and filling it with fly ash slurry, allowing the water to drain and evaporate from the fly ash over time. Ash ponds are generally formed using a ring embankment to enclose the disposal site. The embankments are designed using similar design parameters as embankment dams, including zoned construction with clay cores. The design process is primarily focused on handling seepage and ensuring slope stability.
A slurry pump is a type of pump designed for pumping liquid containing solid particles. Slurry pumps changes in design and construction to adjust to multiple type of slurry which varies in concentration of solids, size of solids, weight of solids, shape of solids and chemistry. Slurry pump arr most robust than liquid pumps due to added sacrificial material and replaceable wear parts to withstand wear due to abrasion.
High-density solids pumps are hydrostatically operating machines which displace the medium being pumped and thus create a flow.
Bauxite tailings, also known as red mud, red sludge, bauxite residue, or alumina refinery residues (ARR), is a highly alkaline waste product composed mainly of iron oxide that is generated in the industrial production of alumina. Annually, about 77 million tons of the red special waste are produced, causing a serious disposal problem in the mining industry. The scale of production makes the waste product an important one, and issues with its storage are reviewed and every opportunity is explored to find uses for it.
2: Miedema, S.A., Slurry Transport: Fundamentals, a Historical Overview and The Delft Head Loss & Limit Deposit Velocity Framework. http://www.dredging.org/media/ceda/org/documents/resources/othersonline/miedema-2016-slurry-transport.pdf