Syndite

Last updated

Syndite is a composite material which combines the hardness, abrasion resistance and thermal conductivity of diamond with the toughness of tungsten carbide.

Composite material material made from a combination of two or more dislike substances

A composite material is a material made from two or more constituent materials with significantly different physical or chemical properties that, when combined, produce a material with characteristics different from the individual components. The individual components remain separate and distinct within the finished structure, differentiating composites from mixtures and solid solutions.

The thermal conductivity of a material is a measure of its ability to conduct heat. It is commonly denoted by , , or .

Diamond Allotrope of carbon often used as a gemstone

Diamond is a solid form of the element carbon with its atoms arranged in a crystal structure called diamond cubic. At room temperature and pressure, another solid form of carbon known as graphite is the chemically stable form, but diamond almost never converts to it. Diamond has the highest hardness and thermal conductivity of any natural material, properties that are utilized in major industrial applications such as cutting and polishing tools. They are also the reason that diamond anvil cells can subject materials to pressures found deep in the Earth.

Contents

Applications

Machining process in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process; manufacturing process

Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process. The processes that have this common theme, controlled material removal, are today collectively known as subtractive manufacturing, in distinction from processes of controlled material addition, which are known as additive manufacturing. Exactly what the "controlled" part of the definition implies can vary, but it almost always implies the use of machine tools.

An abrasive is a material, often a mineral, that is used to shape or finish a workpiece through rubbing which leads to part of the workpiece being worn away by friction. While finishing a material often means polishing it to gain a smooth, reflective surface, the process can also involve roughening as in satin, matte or beaded finishes. In short, the ceramics which are used to cut, grind and polish other softer materials are known as abrasives.

Advantages

Grades

Syndite is produced in five standard grades:

The numbers refer to the average dimensions in micrometres of the starting diamond material. The designation CTB indicates standard Polycrystalline diamond (PCD) products, whereas CTC and CTH indicate modified PCD grades. Syndite CTB010 may, in most cases, be regarded as the general-purpose grade.

Sources

Related Research Articles

Machinist profession

A machinist is a person who machines using hand tools and machine tools to create or modify a part that is made of metal, plastics, or wood.

Drill bit

Drill bits are cutting tools used to remove material to create holes, almost always of circular cross-section. Drill bits come in many sizes and shapes and can create different kinds of holes in many different materials. In order to create holes drill bits are usually attached to a drill, which powers them to cut through the workpiece, typically by rotation. The drill will grasp the upper end of a bit called the shank in the chuck.

Surface plate

A surface plate is a solid, flat plate used as the main horizontal reference plane for precision inspection, marking out (layout), and tooling setup. The surface plate is often used as the baseline for all measurements to a workpiece, therefore one primary surface is finished extremely flat with tolerances below 11.5 μm or 0.0115 mm per 2960 mm for a grade 0 plate. Surface plates are a very common tool in the manufacturing industry and are often permanently attached to robotic-type inspection devices such as a coordinate-measuring machine. Plates are typically square or rectangular.

Grinding wheel wheel composed of an abrasive compound and used for various grinding (abrasive cutting) and abrasive machining operations. Such wheels are used in grinding machine

A grinding wheel is a wheel composed of an abrasive compound and used for various grinding and abrasive machining operations. Such wheels are used in grinding machines.

A grinding dresser or wheel dresser is a tool to dress the surface of a grinding wheel. Grinding dressers are used to return a wheel to its original round shape, to expose fresh grains for renewed cutting action, or to make a different profile on the wheel's edge.

Pattern (sewing) template from which the parts of a garment are traced onto fabric before being cut out

In sewing and fashion design, a pattern is the template from which the parts of a garment are traced onto fabric before being cut out and assembled. Patterns are usually made of paper, and are sometimes made of sturdier materials like paperboard or cardboard if they need to be more robust to withstand repeated use. The process of making or cutting patterns is sometimes condensed to the one-word Patternmaking, but it can also be written pattern(-)making or pattern cutting.

Wisconsin Highway 29 highway in Wisconsin

State Trunk Highway 29 is a state highway running east–west across central Wisconsin. It is a major east–west corridor connecting the Twin Cities and the Chippewa Valley with Wausau and Green Bay. A multi-year project to upgrade the corridor to a four-lane freeway or expressway from Elk Mound to Green Bay was completed in 2005. The expansion served to improve safety on the route, which was over capacity as a two-lane road. The remainder of WIS 29 is two-lane surface road or urban multi-lane road.

End mill

An end mill is a type of milling cutter, a cutting tool used in industrial milling applications. It is distinguished from the drill bit in its application, geometry, and manufacture. While a drill bit can only cut in the axial direction, a milling bit can generally cut in all directions, though some cannot cut axially.

Sharpening stone Abrasive slab used to sharpen tools

Sharpening stones, water stones or whetstones are used to sharpen the edges of steel tools and implements through grinding and honing.

Joint replacement orthopedic surgery to replace a joint

Replacement arthroplasty, or joint replacement surgery, is a procedure of orthopedic surgery in which an arthritic or dysfunctional joint surface is replaced with an orthopedic prosthesis. Joint replacement is considered as a treatment when severe joint pain or dysfunction is not alleviated by less-invasive therapies. It is a form of arthroplasty, and is often indicated from various joint diseases, including osteoarthritis and rheumatoid arthritis.

Boring (manufacturing) process of enlarging a hole that has already been drilled

In machining, boring is the process of enlarging a hole that has already been drilled by means of a single-point cutting tool, such as in boring a gun barrel or an engine cylinder. Boring is used to achieve greater accuracy of the diameter of a hole, and can be used to cut a tapered hole. Boring can be viewed as the internal-diameter counterpart to turning, which cuts external diameters.

Diamond tool

A diamond tool is a cutting tool with diamond grains fixed on the functional parts of the tool via a bonding material or another method. As diamond is a superhard material, diamond tools have many advantages as compared with tools made with common abrasives such as corundum and silicon carbide.

TerraNova is a series of standardized achievement tests used in the United States designed to assess K-12 student achievement in reading, language arts, mathematics, science, social studies, vocabulary, spelling, and other areas.

Loupe a small cylindrical or conical magnifying device without handle

A loupe is a simple, small magnification device used to see small details more closely. Unlike a magnifying glass, a loupe does not have an attached handle, and its focusing lens(es) are contained in an opaque cylinder or cone or fold into an enclosing housing that protects the lenses when not in use. Loupes are also called hand lenses.

Cemented carbide

Cemented carbide is a hard material used extensively as cutting tool material, as well as other industrial applications. It consists of fine particles of carbide cemented into a composite by a binder metal. Cemented carbides commonly use tungsten carbide (WC), titanium carbide (TiC), or tantalum carbide (TaC) as the aggregate. Mentions of "carbide" or "tungsten carbide" in industrial contexts usually refer to these cemented composites.

DIN 1.2344 tool steel is a tool steel grade standardised for hot working. The main feature of this grade is the combination of alloyed elements of chromium, molybdenum and vanadium, Cr-Mo-V, which provides a high wear resistance to thermal shock. It is well known as for its great strength, and heat resistance. It is heavily used for die casting in the cold heading field. The presence of high vanadium in DIN 1.2344 can handle the abrasion at both low and high temperatures. It always provides a uniform and high level of machinability. This tool steel is mostly used for aluminum, magnesium and zinc die casting.

Code page 1104, also known as CP1104, F7DEC, ISO-IR-025 or NF Z 62-010 (1973) is an IBM code page number assigned to the French variant of DEC's National Replacement Character Set (NRCS). The 7-bit character set was introduced for DEC's computer terminal systems, starting with the VT200 series in 1983, but it is also used by IBM for their DEC emulation.

ISO 7010 is an International Organization for Standardization technical standard for graphical symbols on hazard and warning signs, including those indicating emergency exits and safety signs. It uses colours and principles set out in ISO 3864 for these symbols, and is intended to provide "safety information that relies as little as possible on the use of words to achieve understanding." It is distinct from the Globally Harmonized System of Classification and Labelling of Chemicals specified by the United Nations to standardise hazardous material classification and labelling.