Temper mill

Last updated

A temper mill is a steel sheet or steel plate processing line composed of a horizontal pass cold rolling mill stand, entry and exit conveyor tables and upstream and downstream equipment depending on the design and nature of the processing system.

Contents

The primary purpose of a temper mill is to improve the surface finish on steel products.

Components

A typical type of temper mill installation includes entry equipment for staging and accepting hot rolled coils of steel which have been hot wound at the end of a hot strip mill or hot rolled plate mill. Also included in a typical temper mill installation are pinch rolls, a leveler (sometimes two levelers), a shear for cutting the finished product to pre-determined lengths, a stacker for accumulating cut lengths of product

Sometimes a temper mill installation includes a re-coil line where the finished product is a coil instead of bundles of cut lengths of product. Maximum product flexibility capability could be attained if the installation was arranged to produce both coils and bundles of cut to length product.

The heart of the temper mill is the cold rolling mill stand which produces the temper pass. It will include electric powered drive motors and speed reduction gearing suited to the process desired. The design of the rolling mill can be a 2-high or 4-high (even 6-high in some cases). The mill stand can be work roll driven or back up roll driven. The mill can be designed with hydraulic work roll bending or back up roll bending. Installations typically have a single rolling mill stand, but may have two. Pinch rolls provide back tension for the pay off reel in the entry section and entry and exit tension for the temper pass.

Function

The process goal is physical property enhancement through cold forming of the steel product in the bite of the work rolls. The physical properties that are enhanced by the temper pass due to elongation of the product include:

Typical elongation produced in the product is 0.5% to 2%. Product dimensions vary. Thicknesses include typical sheet metal gauges up to 1.00" thick plate. Widths vary from 36" to 125".

The finish of the rolled product is controlled by using rolls having a variety of surface finishes designed to impart the desired finish to the product. Roll finishes range from ground and polished rolls to impart a bright finish, to shot-blasted or electric-discharged textured rolls that produce a dull, velvety finish on the steel surface.

Typical auxiliary equipment includes PLC based controls, overhead traveling cranes, roll changing equipment, roll grinding equipment, hydraulic power unit(s), bundle lifting devices, Coil handling devices, etc.

Related Research Articles

Outokumpu Oyj is a group of international companies headquartered in Helsinki, Finland, employing 10,600 employees in more than 30 countries. Outokumpu is the largest producer of stainless steel in Europe and the second largest producer in the Americas. Outokumpu also has a long history as a mining company, and still mines chromium ore in Keminmaa for use as ferrochrome in stainless steel. The largest shareholder of Outokumpu is the Government of Finland, with 26.6% ownership, including the shares controlled by Solidium, The Social Insurance Institution of Finland, Finnish State Pension Fund and Municipality Pension Agency.

<span class="mw-page-title-main">Steel mill</span> Plant for steelmaking

A steel mill or steelworks is an industrial plant for the manufacture of steel. It may be an integrated steel works carrying out all steps of steelmaking from smelting iron ore to rolled product, but may also be a plant where steel semi-finished casting products are made from molten pig iron or from scrap.

<span class="mw-page-title-main">Calender</span> Series of hard pressure rollers that produces a surface effect on fabric, paper, or plastic film

A calender is a series of hard pressure rollers used to finish or smooth a sheet of material such as paper, textiles, rubber, or plastics. Calender rolls are also used to form some types of plastic films and to apply coatings. Some calender rolls are heated or cooled as needed. Calenders are sometimes misspelled calendars.

<span class="mw-page-title-main">Sheet metal</span> Metal formed into thin, flat pieces

Sheet metal is metal formed into thin, flat pieces, usually by an industrial process.

<span class="mw-page-title-main">Drawing (manufacturing)</span> Use of tensile forces to elongate a workpiece

Drawing is a manufacturing process that uses tensile forces to elongate metal, glass, or plastic. As the material is drawn (pulled), it stretches and becomes thinner, achieving a desired shape and thickness. Drawing is classified into two types: sheet metal drawing and wire, bar, and tube drawing. Sheet metal drawing is defined as a plastic deformation over a curved axis. For wire, bar, and tube drawing, the starting stock is drawn through a die to reduce its diameter and increase its length. Drawing is usually performed at room temperature, thus classified as a cold working process; however, drawing may also be performed at higher temperatures to hot work large wires, rods, or hollow tubes in order to reduce forces.

<span class="mw-page-title-main">Wire drawing</span> Metalworking process used to create wire

Wire drawing is a metalworking process used to reduce the cross-section of a wire by pulling the wire through a single, or series of, drawing die(s). There are many applications for wire drawing, including electrical wiring, cables, tension-loaded structural components, springs, paper clips, spokes for wheels, and stringed musical instruments. Although similar in process, drawing is different from extrusion, because in drawing the wire is pulled, rather than pushed, through the die. Drawing is usually performed at room temperature, thus classified as a cold working process, but it may be performed at elevated temperatures for large wires to reduce forces.

<span class="mw-page-title-main">Strapping</span> Fastening a strap around item or bundle

Strapping, also known as bundling and banding, is the process of applying a strap to an item to combine, stabilize, hold, reinforce, or fasten it. A strap may also be referred to as strapping. Strapping is most commonly used in the packaging industry.

Tinplate consists of sheets of steel coated with a thin layer of tin to impede rusting. Before the advent of cheap milled steel, the backing metal was wrought iron. While once more widely used, the primary use of tinplate now is the manufacture of tin cans.

<span class="mw-page-title-main">Saldanha Steel</span> South African steel company

Saldanha Steel was a South African steel company originally formed as a partnership between Iscor Limited and the Industrial Development Corporation (IDC). Saldanha Steel is now part of ArcelorMittal South Africa, which in turn is part of global steel company ArcelorMittal. The mill was shutdown and mothballed in 2020 resulting in the loss of 1500 jobs.

<span class="mw-page-title-main">Tinning</span> Covering object with layer of tin

Tinning is the process of thinly coating sheets of wrought iron or steel with tin, and the resulting product is known as tinplate. The term is also widely used for the different process of coating a metal with solder before soldering.

<span class="mw-page-title-main">Continuous casting</span>

Continuous casting, also called strand casting, is the process whereby molten metal is solidified into a "semifinished" billet, bloom, or slab for subsequent rolling in the finishing mills. Prior to the introduction of continuous casting in the 1950s, steel was poured into stationary molds to form ingots. Since then, "continuous casting" has evolved to achieve improved yield, quality, productivity and cost efficiency. It allows lower-cost production of metal sections with better quality, due to the inherently lower costs of continuous, standardised production of a product, as well as providing increased control over the process through automation. This process is used most frequently to cast steel. Aluminium and copper are also continuously cast.

<span class="mw-page-title-main">Rolling (metalworking)</span> Metal forming process

In metalworking, rolling is a metal forming process in which metal stock is passed through one or more pairs of rolls to reduce the thickness, to make the thickness uniform, and/or to impart a desired mechanical property. The concept is similar to the rolling of dough. Rolling is classified according to the temperature of the metal rolled. If the temperature of the metal is above its recrystallization temperature, then the process is known as hot rolling. If the temperature of the metal is below its recrystallization temperature, the process is known as cold rolling. In terms of usage, hot rolling processes more tonnage than any other manufacturing process, and cold rolling processes the most tonnage out of all cold working processes. Roll stands holding pairs of rolls are grouped together into rolling mills that can quickly process metal, typically steel, into products such as structural steel, bar stock, and rails. Most steel mills have rolling mill divisions that convert the semi-finished casting products into finished products.

A Steckel mill, also known as a reversible finishing mill, is similar to a reversing rolling mill except two coilers are used to feed the material through the mill. One coiler is on the entrance side and the other on the exit side. The coilers pull the material through the mill, therefore the process is more similar to drawing than rolling. The material is fed back and forth through the mill until the desired thickness is reached, much like a reversing rolling mill.

<span class="mw-page-title-main">McLouth Steel</span> Former integrated steel mill in Trenton, Michigan

McLouth Steel is a former integrated steel company. The company was once the ninth-largest steelmaker in the United States.

<span class="mw-page-title-main">Smooth clean surface</span>

Smooth clean surface (SCS) is a process applied to hot rolled sheet metal and coils to remove nearly all mill scale and clean the steel surface.

Olympic Steel, Inc. is a metals service center based in Cleveland, Ohio. The company processes and distributes carbon, coated and stainless flat-rolled sheet, coil and plate steel, aluminium alloy, tin plate, and metal-intensive branded products primarily in the United States. Metals processing and value added services include tempering, stretch leveling, cutting-to-length, slitting, edging, shearing, blanking, burning, forming, shot blasting, laser punching, plate rolling, fabricating, machining, and welding. Its Chicago Tube & Iron subsidiary is a distributor of steel tubing, pipe, bar, valves & fittings, and fabricates pressure parts.

<span class="mw-page-title-main">Strip steel</span>

Strip steel or cold rolled strip is a steel product that is produced from a hot rolled strip that has been pickled. The coil is then reduced by a single stand cold roll steel mill straight away or reversing mill or in a tandem mill consisting of several single stands in a series. The strip is reduced to approximately final thickness by cold-rolling directly, or with the inclusion of an annealing operation at some intermediate thickness to facilitate further cold reduction or to obtain mechanical properties desired in the finished product. High carbon strip steel requires additional annealing and cold reduction operations. The coil is then slit to the desired width through the process of roll slitting. Stainless steel strip is the extension product of strip steel, usually long and narrow stainless steel strips are manufactured to meet the demands of various industrial and mechanical areas. According to the processing method, the stainless steel strip can be divided into cold rolled stainless steel strip and hot rolled stainless steel strip.

<span class="mw-page-title-main">Roll forming</span> Continuous bending of a long strip of sheet metal into a desired cross-section

Roll forming, also spelled roll-forming or rollforming, is a type of rolling involving the continuous bending of a long strip of sheet metal into a desired cross-section. The strip passes through sets of rolls mounted on consecutive stands, each set performing only an incremental part of the bend, until the desired cross-section (profile) is obtained. Roll forming is ideal for producing constant-profile parts with long lengths and in large quantities.

According to EN 13523-0, a prepainted metal is a ‘metal on which a coating material has been applied by coil coating’. When applied onto the metallic substrate, the coating material forms a film possessing protective, decorative and/or other specific properties.

<span class="mw-page-title-main">Tandem rolling mill</span>

A tandem rolling mill is a rolling mill with two or more close-coupled stands, where the reduction is achieved by the inter-stand tension(s) and the compressive force between the work rolls.

References

Lankford, William T. Jr., ed. (1985). The making, shaping, and treating of steel (10th ed.). Pittsburgh, Pennsylvania: Association of Iron and Steel Engineers. ISBN   0930767004. LCCN   84081539.