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Chemical tanks are storage containers for chemicals. They come in a variety of sizes and shapes, and are used for static storage, processing, mixing, and transport of both raw materials and finished chemical products.
A chemical tank-vessel is of necessity designed for a specific chemical, as all chemicals have variable corrosion potentials there are no, one size fits all. The chemical and application parameters should design tank-vessel, the following is a "tip of the iceberg" view of what goes into defining a Chemical storage tank.
A. The Chemical tank represents the first line of control for aggressive chemicals. The primary control of the chemical, consists of selecting the tank materials, appropriate to the application parameters, thus preventing the negative impact of the chemical finding its way into the environment and loss of chemical value.
B. Chemical tank will of necessity be made of a material as resistant to the chemical stored as design and economics allow.
C. The design will further integrate the mechanical parameters (pressure and temperature, erosive and corrosive potentials) of the application, within the designated life of the vessel.
D. Chemical Compatibility, your Chemical provider has chemical resistance information you might need. The chemical provider will detail exactly what tank material, gasket and plumbing materials are suitable for your chemical.
E. Typically, there will be a chemical profile and information report known as a MSDS (Material Safety Data Sheet) which is provided by most chemical manufacturers or distributors and should be the starting point for chemical tank design.
F. Chemical tanks/containers will be impacted by external considerations, heat, cold, vacuum, pressure and the potential aggressive nature (acidic - caustic) These external effects may impact the tank/vessels ability to hold and maintain the viability of both the chemical and the container. (Example: liquid freezing or thickening due to ambient temperature, removes the use of the liquid and the tank.)
G. There are short-term and long-term goals associated with the engineering and specification of the correct materials for a chemical tank / container / vessel. While economic considerations are a factor, the design of chemical storage containers and how the chemistry may impact the environment is crucial.
Corrosion is a natural process that converts a refined metal into a more chemically stable form such as oxide, hydroxide, or sulfide. It is the gradual destruction of materials by chemical and/or electrochemical reaction with their environment. Corrosion engineering is the field dedicated to controlling and preventing corrosion.
A boiler is a closed vessel in which fluid is heated. The fluid does not necessarily boil. The heated or vaporized fluid exits the boiler for use in various processes or heating applications, including water heating, central heating, boiler-based power generation, cooking, and sanitation.
Cathodic protection (CP) is a technique used to control the corrosion of a metal surface by making it the cathode of an electrochemical cell. A simple method of protection connects the metal to be protected to a more easily corroded "sacrificial metal" to act as the anode. The sacrificial metal then corrodes instead of the protected metal. For structures such as long pipelines, where passive galvanic cathodic protection is not adequate, an external DC electrical power source is used to provide sufficient current.
A pressure vessel is a container designed to hold gases or liquids at a pressure substantially different from the ambient pressure.
A boiling liquid expanding vapor explosion is an explosion caused by the rupture of a vessel containing a pressurized liquid that has reached temperatures above its boiling point. Because the boiling point of a liquid rises with pressure, the contents of the pressurized vessel can remain liquid so long as the vessel is intact. If the vessel's integrity is compromised, the loss of pressure and dropping boiling point can cause the liquid to rapidly convert to gas and expand extremely rapidly. If the gas is combustible as well, as is the case e.g. with hydrocarbons and alcohols, further damage can be caused by an ensuing fire.
A gas cylinder is a pressure vessel for storage and containment of gases at above atmospheric pressure. High-pressure gas cylinders are also called bottles. Inside the cylinder the stored contents may be in a state of compressed gas, vapor over liquid, supercritical fluid, or dissolved in a substrate material, depending on the physical characteristics of the contents. A typical gas cylinder design is elongated, standing upright on a flattened bottom end, with the valve and fitting at the top for connecting to the receiving apparatus.
A chemical plant is an industrial process plant that manufactures chemicals, usually on a large scale. The general objective of a chemical plant is to create new material wealth via the chemical or biological transformation and or separation of materials. Chemical plants use specialized equipment, units, and technology in the manufacturing process. Other kinds of plants, such as polymer, pharmaceutical, food, and some beverage production facilities, power plants, oil refineries or other refineries, natural gas processing and biochemical plants, water and wastewater treatment, and pollution control equipment use many technologies that have similarities to chemical plant technology such as fluid systems and chemical reactor systems. Some would consider an oil refinery or a pharmaceutical or polymer manufacturer to be effectively a chemical plant.
Marine engineering includes the engineering of boats, ships, oil rigs and any other marine vessel or structure, as well as oceanographic engineering or ocean engineering. Specifically, marine engineering is the discipline of applying engineering sciences, including mechanical engineering, electrical engineering, electronic engineering, and computer science, to the development, design, operation and maintenance of watercraft propulsion and on-board systems and oceanographic technology. It includes but is not limited to power and propulsion plants, machinery, piping, automation and control systems for marine vehicles of any kind, such as surface ships and submarines.
A water tank is a container for storing water.
Level sensors detect the level of liquids and other fluids and fluidized solids, including slurries, granular materials, and powders that exhibit an upper free surface. Substances that flow become essentially horizontal in their containers because of gravity whereas most bulk solids pile at an angle of repose to a peak. The substance to be measured can be inside a container or can be in its natural form. The level measurement can be either continuous or point values. Continuous level sensors measure level within a specified range and determine the exact amount of substance in a certain place, while point-level sensors only indicate whether the substance is above or below the sensing point. Generally the latter detect levels that are excessively high or low.
Storage tanks are containers that hold liquids, compressed gases or mediums used for the short- or long-term storage of heat or cold. The term can be used for reservoirs, and for manufactured containers. The usage of the word tank for reservoirs is uncommon in American English but is moderately common in British English. In other countries, the term tends to refer only to artificial containers.
The term separator in oilfield terminology designates a pressure vessel used for separating well fluids produced from oil and gas wells into gaseous and liquid components. A separator for petroleum production is a large vessel designed to separate production fluids into their constituent components of oil, gas and water. A separating vessel may be referred to in the following ways: Oil and gas separator, Separator, Stage separator, Trap, Knockout vessel, Flash chamber, Expansion separator or expansion vessel, Scrubber, Filter. These separating vessels are normally used on a producing lease or platform near the wellhead, manifold, or tank battery to separate fluids produced from oil and gas wells into oil and gas or liquid and gas. An oil and gas separator generally includes the following essential components and features:
An explosion is a rapid increase in volume and release of energy in an extreme manner, usually with the generation of high temperatures and the release of gases. Supersonic explosions created by high explosives are known as detonations and travel via supersonic shock waves. Subsonic explosions are created by low explosives through a slower burning process known as deflagration.
A liquid nitrogen vehicle is powered by liquid nitrogen, which is stored in a tank. Traditional nitrogen engine designs work by heating the liquid nitrogen in a heat exchanger, extracting heat from the ambient air and using the resulting pressurized gas to operate a piston or rotary motor. Vehicles propelled by liquid nitrogen have been demonstrated, but are not used commercially. One such vehicle, Liquid Air was demonstrated in 1902.
FRP is a modern composite material of construction for chemical plant equipment like tanks and vessels. Chemical equipment that range in size from less than a metre to 20 metres are fabricated using FRP as material of construction.
A pressure reactor, sometimes referred to as a pressure tube, or a sealed tube, is a chemical reaction vessel which can conduct a reaction under pressure. A pressure reactor is a special application of a pressure vessel. The pressure can be caused by the reaction itself or created by an external source, like hydrogen in catalytic transfer hydrogenation.
Duplex stainless steels are a family of stainless steels. These are called duplex grades because their metallurgical structure consists of two phases, austenite and ferrite in roughly equal proportions. They are designed to provide better corrosion resistance, particularly chloride stress corrosion and chloride pitting corrosion, and higher strength than standard austenitic stainless steels such as Type 304 or 316. The main differences in composition, when compared with an austenitic stainless steel is that the duplex steels have a higher chromium content, 20–28%; higher molybdenum, up to 5%; lower nickel, up to 9% and 0.05–0.50% nitrogen. Both the low nickel content and the high strength give significant cost benefits. They are therefore used extensively in the offshore oil and gas industry for pipework systems, manifolds, risers, etc and in the petrochemical industry in the form of pipelines and pressure vessels. In addition to the improved corrosion resistance compared with the 300 series stainless steels duplex steels also have higher strength. For example, a Type 304 stainless steel has a 0.2% proof strength in the region of 280 N/mm2, a 22%Cr duplex stainless steel a minimum 0.2% proof strength of some 450 N/mm2 and a superduplex grade a minimum of 550 N/mm2.
Corrosion inhibitors are chemical compounds that can decrease the corrosion rate of a material, typically a metal or an alloy. NACE International Standard TM0208 defines volatile corrosion inhibitor (VCI) as a chemical substance that acts to reduce corrosion by a combination of volatilization from a VCI material, vapor transport in the atmosphere of an enclosed environment, and condensation onto surface in the space, including absorption, dissolution, and hydrophobic effects on metal surfaces, where the rate of corrosion of metal surfaces is thereby inhibited; also called vapor-phase inhibitors, vapor-phase corrosion inhibitor, and vapor-transported corrosion inhibitor.
Galvanic corrosion is an electrochemical process in which one metal corrodes preferentially when it is in electrical contact with another, in the presence of an electrolyte. A similar galvanic reaction is exploited in primary cells to generate a useful electrical voltage to power portable devices.
The Integral Molten Salt Reactor (IMSR) is designed for the small modular reactor (SMR) market. It employs molten salt reactor technology which is being developed by the Canadian company Terrestrial Energy. It is based closely on the denatured molten salt reactor (DMSR), a reactor design from Oak Ridge National Laboratory. It also incorporates elements found in the SmAHTR, a later design from the same laboratory. The IMSR belongs to the DMSR class of molten salt reactors (MSR) and hence is a "burner" reactor that employs a liquid fuel rather than a conventional solid fuel; this liquid contains the nuclear fuel and also serves as primary coolant.