Mangalore Chemicals & Fertilizers

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Mangalore Chemicals & Fertilizers Limited
Type Public
BSE:  530011
NSE:  MANGCHEFER
Industry Agriculture
Founded1974
HeadquartersLevel-11, UB Towers, UB City No.24, Vittal Mallya Road, Bangalore, India
Key people
Arun Duggal
(Chairman)
Suresh Krishnan
(Managing Director) [1]
Products Fertilizers, Chemicals
Revenue Green Arrow Up.svg US$ 0.711 billion (2010–11)
Parent Adventz Group
Website Official Website

Mangalore Chemicals & Fertilizers Limited is the largest manufacturer of chemical fertilizers in the state of Karnataka, India. The company is part of the Adventz Group. The company's corporate and registered office is at UB City, Bangalore and its factory unit is in Panambur, north of Mangalore.

Contents

The company deals with fertilizers like urea, Diammonium phosphate, granulated fertilizers, liquid fertilizers, soil conditioners, Muriate of potash, soil micronutrients, speciality fertilizers, food grade Ammonium bicarbonate, industrial chemicals like Sulphuric acid and Sulphonated granulated fertilizers. [2] The marketing offices of MCF are located in Karnataka, Kerala, Tamil Nadu, Andhra Pradesh, Telangana and Maharashtra.

Overview

Mangalore Chemicals and Fertilizers Limited (MCF) is a subsidiary of Zuari Fertilisers and Chemicals Limited, an Adventz Group company, which owns a 53.03% stake as of March 2016. The Adventz Group and the UB Group are promoters of MCF. In 1990, Government of Karnataka selected the UB Group to take over the management of MCF, which was then a potential sick unit, with losses to the tune of about 600 million rupees. Adventz Group later took over the management. The company had a turnover of Rs. 2,523.83 crores in the financial year 2010–11.

Infrastructure

Manufacturing facilities

The company has capacity to manufacture 2,17,800MT of Ammonia (intermediate product), 3,79,500MT of Urea, 2,55,500MT of Phosphatic fertilizers (DAP & NP 20:20:00:13), 15,330MT of Ammonium bicarbonate (ABC), 33,000MT of Sulphuric acid and 21,450MT of Sulphonated naphthalene formaldehyde (SNF) annually.
The design and engineering of the Ammonia/Urea plants was done by Humphreys & Glasgow Limited, London, a leading international firm in the fertilizer field and their associates, Humphreys & Glasgow Consultants Pvt. Ltd., Mumbai. (The firm is now merged with Jacobs Engineering, USA). The Phosphatic plant was designed and engineered by Toyo Engineering Corporation, Japan. Indian firms PDIL and Furnace Fabrica designed and constructed the ABC and Sulphuric acid plant respectively.
In 2010, MCF forayed into the manufacture of sulphonated naphthalene formaldehyde (SNF). SNF is a speciality basic chemical used in construction industry. It is largely consumed in formulation of concrete admixtures which facilitate dispersion of the cement particles and increases the rate of hydration resulting in usage of less water for concrete mixture.
In 2003, the company implemented SAP R/3 for its entire operation.

Utilities

Products

Manufactured products

Other products

Safety, Health, Environment and Pollution Control

The company has obtained Occupational Health and Safety Management System Certification OHSAS 18001 as a part of its commitment to continual improvement. Det Norske Veritas, the certification agency has recertified the company’s OHSAS 18001 system, conforming to the latest 2007 version.
As an ISO 14001 certified Company, the company installed waste water recovery facility to treat, recycle and reuse the entire quantity of sewage and process effluents, thereby achieving zero liquid effluent discharge. It has also implemented a rain water harvesting system and sewage treatment plant at its township. The treated sewage water is used for gardening purpose. Continuing with its green initiative, the company planted an additional 5000 saplings in the green belt area in its factory in Mangalore in 2010.

Related Research Articles

Urea, also called carbamide, is an organic compound with chemical formula CO(NH2)2. This amide has two amino groups joined by a carbonyl functional group. It is thus the simplest amide of carbamic acid.

<span class="mw-page-title-main">Fertilizer</span> Substance added to soils to supply plant nutrients for a better growth

A fertilizer or fertiliser is any material of natural or synthetic origin that is applied to soil or to plant tissues to supply plant nutrients. Fertilizers may be distinct from liming materials or other non-nutrient soil amendments. Many sources of fertilizer exist, both natural and industrially produced. For most modern agricultural practices, fertilization focuses on three main macro nutrients: nitrogen (N), phosphorus (P), and potassium (K) with occasional addition of supplements like rock flour for micronutrients. Farmers apply these fertilizers in a variety of ways: through dry or pelletized or liquid application processes, using large agricultural equipment or hand-tool methods.

<span class="mw-page-title-main">Diammonium phosphate</span> Chemical compound

Diammonium phosphate (DAP; IUPAC name diammonium hydrogen phosphate; chemical formula (NH4)2(HPO4) is one of a series of water-soluble ammonium phosphate salts that can be produced when ammonia reacts with phosphoric acid.

<span class="mw-page-title-main">Struvite</span> Phosphate mineral

Struvite (magnesium ammonium phosphate) is a phosphate mineral with formula: NH4MgPO4·6H2O. Struvite crystallizes in the orthorhombic system as white to yellowish or brownish-white pyramidal crystals or in platy mica-like forms. It is a soft mineral with Mohs hardness of 1.5 to 2 and has a low specific gravity of 1.7. It is sparingly soluble in neutral and alkaline conditions, but readily soluble in acid.

<span class="mw-page-title-main">Fertilisers and Chemicals Travancore</span>

The Fertilisers and Chemicals Travancore Limited, abbreviated as FACT, is an Indian central public sector undertaking headquartered in Kochi, Kerala. It was incorporated in 1943, by Maharajah Sree Chithira Thirunal Balarama Varma of the Kingdom of Travancore. It is the first fertiliser manufacturing company in independent India and also the largest Central Public Sector Undertaking (CPSU) in Kerala. The company is under the ownership of Government of India and administrative control of the Ministry of Chemicals and Fertilizers.

Urea phosphate is a fertilizer having NPK formula 17-44-0. It is soluble in water, and produces a strongly acidic solution. Urea phosphate is sometimes added to blends which contain calcium nitrate, magnesium nitrate and potassium nitrate to produce water-soluble formulas such as 15-5-15 and 13-2-20. The acidity of urea phosphate allows Ca, Mg and P to co-exist in solution. Under less acidic conditions, there would be precipitation of Ca-Mg phosphates. Urea phosphate is often used in drip irrigation to clean pipe systems.

Krishak Bharati Cooperative Limited (KRIBHCO) is a Central government cooperative under the ownership of Ministry of Cooperation, Government of India that manufactures fertilizers, mainly urea.

<span class="mw-page-title-main">OCP Group</span>

The OCP Group is a state-owned phosphate rock miner, phosphoric acid manufacturer and fertilizer producer. Founded in 1920, the company has grown to become the world's largest producer of phosphate and phosphate-based products and it is one of the largest phosphate, fertilizer, Chemicals and Mineral industrial companies in the world by revenue.

<span class="mw-page-title-main">National Fertilizers</span>

National Fertilizers Limited (NFL) is an Indian central public sector undertaking and the largest government-owned-Urea fertilizer-producer in India as of 2022. It is a Miniratna (Cat-1) company, with the Government of India owning a majority stake.

<span class="mw-page-title-main">Indian Farmers Fertiliser Cooperative</span> Indian multi-state cooperative society

Indian Farmers Fertiliser Cooperative Limited, also known as IFFCO, is a multi-state cooperative society. IFFCO is wholly owned by Cooperative Societies of India. The society is engaged in the business of manufacturing and marketing of fertilizers. IFFCO is headquartered in New Delhi, India. Started in 1967 with 57 member cooperatives, it is today the biggest co-op in the world by turnover on GDP per capita, with around 35,000 member cooperatives reaching over 50 million Indian farmers.

<span class="mw-page-title-main">Tata Chemicals</span> Indian company

Tata Chemicals Limited is an Indian global company with interests in chemicals, crop protection and specialty chemistry products headquartered in Mumbai, India. The company is one of the largest chemical companies in India with operations in India, Europe, North America and Africa. Tata Chemicals is a subsidiary of the Tata Group. Tata Chemicals has a publicly listed subsidiary called Rallis India.

<span class="mw-page-title-main">Controlled-release fertiliser</span>

A controlled-release fertiliser (CRF) is a granulated fertiliser that releases nutrients gradually into the soil. Controlled-release fertilizer is also known as controlled-availability fertilizer, delayed-release fertilizer, metered-release fertilizer, or slow-acting fertilizer. Usually CRF refers to nitrogen-based fertilizers. Slow- and controlled-release involve only 0.15% of the fertilizer market (1995).

Heavy Water Board (HWB) is a constituent unit under the Department of Atomic Energy in the Government of India. The organisation is primarily responsible for production of heavy water (D2O) which is used as a moderator and coolant in nuclear power as well as research reactors. Other than heavy water, the HWB is also engaged with production of nuclear grade solvents and extraction of rare materials. India is one of the largest manufacturers of heavy water in the world. Similarly, India has one of the world's largest fleets of pressurized heavy water reactors producing most of India's nuclear power supply.

<span class="mw-page-title-main">Ammonium dihydrogen phosphate</span> Chemical compound

Ammonium dihydrogen phosphate (ADP), also known as monoammonium phosphate (MAP) is a chemical compound with the chemical formula (NH4)(H2PO4). ADP is a major ingredient of agricultural fertilizers and some fire extinguishers. It also has significant uses in optics and electronics.

<span class="mw-page-title-main">Rashtriya Chemicals & Fertilizers</span> Indian central public sector undertaking

Rashtriya Chemicals & Fertilizers Ltd. (RCF) is an Indian central public sector undertaking which produces chemical and fertilizers and is based in Mumbai. It is under the ownership of Government of India and administrative control of Ministry of Chemicals and Fertilizers. RCF is fourth largest government owned-fertilizer-producer in India.

Commodity chemicals are a group of chemicals that are made on a very large scale to satisfy global markets. The average prices of commodity chemicals are regularly published in the chemical trade magazines and web sites such as Chemical Week and ICIS. There have been several studies of the scale and complexity of this market for example in the USA.

<span class="mw-page-title-main">Lifosa</span>

Joint-stock company "Lifosa" is Lithuanian phosphate industry company, situated in Kėdainiai, the geographical center of Lithuania. AB "Lifosa" is one of the biggest producers of fertilizers in the Eastern Europe, exporting more than 98% of its production. The products are exported to 40-45 countries annually on all continents except Australia. The company also produces heat and power. Most of the produced energy is consumed by the company, the rest of the energy is sold. During the utilization of the heat generated by the production of sulfuric acid, a total of about 100 thousand MWh of the heat energy can be supplied to the city of Kėdainiai or about 250 mln. kWh of electricity can be produced.

<span class="mw-page-title-main">Yeast assimilable nitrogen</span> Form of nitrogen available to wine yeast to use during fermentation

Yeast assimilable nitrogen or YAN is the combination of free amino nitrogen (FAN), ammonia (NH3) and ammonium (NH4+) that is available for a yeast, e.g. the wine yeast Saccharomyces cerevisiae, to use during fermentation. Outside of the fermentable sugars glucose and fructose, nitrogen is the most important nutrient needed to carry out a successful fermentation that doesn't end prior to the intended point of dryness or sees the development of off-odors and related wine faults. To this extent winemakers will often supplement the available YAN resources with nitrogen additives such as diammonium phosphate (DAP).

References

  1. "Mangalore Chemicals & Fertilizers Limited" . Retrieved 27 June 2016.
  2. "Mangalore Chemicals to invest ₹1,000 crore". The Hindu. No. SEPTEMBER 25, 2017. Retrieved 19 April 2018.
  3. MCF products
  4. Other products