Heterogeneous combustion

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Heterogeneous combustion, otherwise known as combustion in porous media, is a type of combustion in which a solid and gas phase interact to promote the complete transfer of reactants to their lower energy potential products. In this type of combustion a high surface area solid is immersed into a gaseous reacting flow, additional fluid phases may or may not be present. Chemical reactions and heat transfer occur locally on each phase and between both phases. Heterogeneous Combustion differs from catalysis as there is no focus to either phase individually but rather both examined simultaneously. In some materials, such as silicon carbide (SiC), oxide layers, SiO and SiO2, which form on the surface enable the adsorption of water vapor from the gas phase onto the solid lowering partial pressures. [1] In this regime of combustion, thermal heat released from the combustion byproducts are transferred into the solid phase by convection; conduction and radiation both then conduct heat upstream (along with adverse convection within the gas phase). Heat is then convectively transferred to the unburnt reactants. [2]

Contents

Applications

Within the literature, there many applications of heterogeneous combustion which are derived from the unique manner in which this combustion process recirculates heat. These devices may be utilized as either stand alone devices, or in conjunction with other means of energy conversion for highly efficient combined heat and power (CHP) applications. For example, electricity production via both radiative and convective heat exchange with the combustion chamber can be accomplished using Organic Rankine Cycles in a multi step heating process, [1] or using strictly radiative emissions via photovoltaic and thermionic generators. [1] Heterogeneous combustors may be utilized for small-scale heating purposes, [3] and as oxidizers of volatile organic compounds (VOCs). [4] Heterogeneous combustion may also be combined in series and parallel with multiple injection stages for use in gas flares at chemical manufacturing plants or oil wells. [1]

Flame structure

A diagram for a simple heterogeneous combustor, showing the flame location in red which exists within voids of a solid structure. Schematic of Heterogenous flame structure.png
A diagram for a simple heterogeneous combustor, showing the flame location in red which exists within voids of a solid structure.
A plot showing the temperature of gas and solid phases for heterogeneous combustion with the direction of heat transfer marked in red. Temperature Distribution of Heterogenous flame structure.png
A plot showing the temperature of gas and solid phases for heterogeneous combustion with the direction of heat transfer marked in red.

Within a combustion chamber containing porous media, structure of the environment can be assumed as follows. A preheating region exists prior to the surface of the flame front denoted by δp. Preheating length is marked by the beginning of the porous solid where appreciable heat transfer to the gas phase occurs and ends when the solid and gas phase reach equilibrium temperature. The region of chemical heat release, the flame, whose thickness can be given as δL, exists following the preheat region and its length is dependent upon mass flux, surface properties, and equivalence ratio. Beyond the flame, where minimal chemical heat release occurs, heat is convectively transferred from the post combustion gases into the solid. Heat then conducts and radiates through the solid structure upstream through the flame. Within the preheating region, heat is again convectively transferred from the solid structure to the gas. [5]

The flame structure inside the porous matrix has been imaged by using X-ray absorption. [6] To evaluate the temperature within the gas phase, the reacting mixture was diluted with Krypton: an inert gas that has a large X-ray absorption coefficient. [7]

Related Research Articles

Combustion Chemical reaction

Combustion, or burning, is a high-temperature exothermic redox chemical reaction between a fuel and an oxidant, usually atmospheric oxygen, that produces oxidized, often gaseous products, in a mixture termed as smoke. Combustion does not always result in fire, because a flame is only visible when substances undergoing combustion vapourise, but when it does, a flame is a characteristic indicator of the reaction. While the activation energy must be overcome to initiate combustion, the heat from a flame may provide enough energy to make the reaction self-sustaining. Combustion is often a complicated sequence of elementary radical reactions. Solid fuels, such as wood and coal, first undergo endothermic pyrolysis to produce gaseous fuels whose combustion then supplies the heat required to produce more of them. Combustion is often hot enough that incandescent light in the form of either glowing or a flame is produced. A simple example can be seen in the combustion of hydrogen and oxygen into water vapor, a reaction commonly used to fuel rocket engines. This reaction releases 242 kJ/mol of heat and reduces the enthalpy accordingly :

Fire Rapid oxidation of a material

Fire is the rapid oxidation of a material in the exothermic chemical process of combustion, releasing heat, light, and various reaction products. Fire is hot because the conversion of the weak double bond in molecular oxygen, O2, to the stronger bonds in the combustion products carbon dioxide and water releases energy (418 kJ per 32 g of O2); the bond energies of the fuel play only a minor role here. At a certain point in the combustion reaction, called the ignition point, flames are produced. The flame is the visible portion of the fire. Flames consist primarily of carbon dioxide, water vapor, oxygen and nitrogen. If hot enough, the gases may become ionized to produce plasma. Depending on the substances alight, and any impurities outside, the color of the flame and the fire's intensity will be different.

Heat transfer Transport of thermal energy in physical systems

Heat transfer is a discipline of thermal engineering that concerns the generation, use, conversion, and exchange of thermal energy (heat) between physical systems. Heat transfer is classified into various mechanisms, such as thermal conduction, thermal convection, thermal radiation, and transfer of energy by phase changes. Engineers also consider the transfer of mass of differing chemical species, either cold or hot, to achieve heat transfer. While these mechanisms have distinct characteristics, they often occur simultaneously in the same system.

Fluidized bed combustion

Fluidized bed combustion (FBC) is a combustion technology used to burn solid fuels.

A combustion chamber is part of an internal combustion engine in which the fuel/air mix is burned. For steam engines, the term has also been used for an extension of the firebox which is used to allow a more complete combustion process.

Fire triangle Model for understanding the ingredients for fires

The fire triangle or combustion triangle is a simple model for understanding the necessary ingredients for most fires.

Thermofluids is a branch of science and engineering encompassing four intersecting fields:

Heterogeneous catalysis

In chemistry, heterogeneous catalysis is catalysis where the phase of catalysts differs from that of the reactants or products. The process contrasts with homogeneous catalysis where the reactants, products and catalyst exist in the same phase. Phase distinguishes between not only solid, liquid, and gas components, but also immiscible mixtures, or anywhere an interface is present. Catalysts are useful because they increase the rate of a reaction without themselves being consumed and are therefore reusable.

Fluidized bed reactor Reactor carrying multiphase chemical reactions with solid particles suspended in an ascending fluid

A fluidized bed reactor (FBR) is a type of reactor device that can be used to carry out a variety of multiphase chemical reactions. In this type of reactor, a fluid is passed through a solid granular material at high enough speeds to suspend the solid and cause it to behave as though it were a fluid. This process, known as fluidization, imparts many important advantages to an FBR. As a result, FBRs are used for many industrial applications.

Chemical looping combustion

Chemical looping combustion (CLC) is a technological process typically employing a dual fluidized bed system. CLC operated with an interconnected moving bed with a fluidized bed system, has also been employed as a technology process. In CLC, a metal oxide is employed as a bed material providing the oxygen for combustion in the fuel reactor. The reduced metal is then transferred to the second bed and re-oxidized before being reintroduced back to the fuel reactor completing the loop. Fig 1 shows a simplified diagram of the CLC process. Fig 2 shows an example of a dual fluidized bed circulating reactor system and a moving bed-fluidized bed circulating reactor system.

The flame speed is the measured rate of expansion of the flame front in a combustion reaction. The flame is generally propagated spherically and the radial flame propagation velocity is defined as the flame speed. In other words, flame speed represents how rapidly the flame travels from an absolute reference point, while burning velocity presents the moving rate of chemical reactants into the reaction sheet from a local reference point located on the flame front.

Reactive flash volatilization (RFV) is a chemical process that rapidly converts nonvolatile solids and liquids to volatile compounds by thermal decomposition for integration with catalytic chemistries.

Self-propagating high-temperature synthesis (SHS) is a method for producing both inorganic and organic compounds by exothermic combustion reactions in solids of different nature. Reactions can occur between a solid reactant coupled with either a gas, liquid, or other solid. If the reactants, intermediates, and products are all solids, it is known as a solid flame. If the reaction occurs between a solid reactant and a gas phase reactant, it is called infiltration combustion. Since the process occurs at high temperatures, the method is ideally suited for the production of refractory materials including powders, metallic alloys, or ceramics.

Micro-combustion is the sequence of exothermic chemical reaction between a fuel and an oxidant accompanied by the production of heat and conversion of chemical species at micro level. The release of heat can result in the production of light in the form of either glowing or a flame. Fuels of interest often include organic compounds in the gas, liquid or solid phase. The major problem of micro-combustion is the high surface to volume ratio. As the surface to volume ratio increases heat loss to walls of combustor increases which leads to flame quenching.

Laminar flame speed is an intrinsic characteristic of premixed combustible mixtures that plays a key role in understanding a mixture’s reactivity, diffusivity, and exothermicity. It is the speed at which an un-stretched laminar flame will propagate through a quiescent mixture of unburned reactants. Laminar flame speed is defined as the normal component of velocity of flame relative to unburned gas. Laminar flame speed is given the symbol sL. According to the thermal flame theory of Mallard and Le Chatelier, the un-stretched laminar flame speed is dependent on only three properties of a chemical mixture: the thermal diffusivity of the mixture, the reaction rate of the mixture and the temperature through the flame zone:

Pioberts law chemical law

Piobert's law applies to the reaction of solid propellant grains to generate hot gas. It is stated: "Burning takes place by parallel layers where the surface of the grain regresses, layer by layer, normal to the surface at every point."

Aerogel Synthetic ultralight material

Aerogel is a synthetic porous ultralight material derived from a gel, in which the liquid component for the gel has been replaced with a gas without significant collapse of the gel structure. The result is a solid with extremely low density and extremely low thermal conductivity. Nicknames include frozen smoke, solid smoke, solid air, solid cloud, and blue smoke, owing to its translucent nature and the way light scatters in the material. Silica aerogels feel like fragile expanded polystyrene to the touch, while some polymer-based aerogels feel like rigid foams. Aerogels can be made from a variety of chemical compounds.

Combustion instability

Combustion instabilities are physical phenomena occurring in a reacting flow in which some perturbations, even very small ones, grow and then become large enough to alter the features of the flow in some particular way.

Ashwani Gupta

Ashwani K. Gupta is a British-American engineer and educator with research focus on combustion, fuels, fuel reforming, advanced diagnostics, High Temperature Air Combustion, and high-intensity distributed combustion, green combustion turbine, micro-combustion, and air pollution. He is an Distinguished University Professor at the University of Maryland. Gupta is also Professor of Mechanical Engineering at the University of Maryland and Director of Combustion Laboratory. He is also an Affiliate Professor at Institute of Physical Science and Technology, University of Maryland which is part of the University of Maryland College of Computer, Mathematical and Natural Sciences.

Chemical looping reforming (CLR) and gasification (CLG) are the operations that involve the use of gaseous carbonaceous feedstock and solid carbonaceous feedstock, respectively, in their conversion to syngas in the chemical looping scheme. The typical gaseous carbonaceous feedstocks used are natural gas and reducing tail gas, while the typical solid carbonaceous feedstocks used are coal and biomass. The feedstocks are partially oxidized to generate syngas using metal oxide oxygen carriers as the oxidant. The reduced metal oxide is then oxidized in the regeneration step using air. The syngas is an important intermediate for generation of such diverse products as electricity, chemicals, hydrogen, and liquid fuels.

References

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