Thinking processes (theory of constraints)

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The thinking processes in Eliyahu M. Goldratt's theory of constraints are the five methods to enable the focused improvement of any cognitive system (especially business systems).

Contents

Purpose

The purpose of the thinking processes is to help answer questions essential to achieving focused improvement:

  1. What to change?
  2. What to change it into?
  3. How to cause the change?

Sometimes two other questions are considered as well:

  1. Why change?

and:

  1. How to maintain the process of ongoing improvement (POOGI)?

A more thorough rationale is presented in What is this thing called theory of constraints and how should it be implemented. [1]

A more thorough work, mapping the use and evolution of the Thinking Processes, was conducted by Mabin et al. [2]

Processes

The primary thinking processes, as codified by Goldratt and others:

Some observers note that these processes are not fundamentally very different from some other management change models such as PDCA "plan–do–check–act" (aka "plan–do–study–act") or "survey–assess–decide–implement–evaluate", but the way they can be used is clearer and more straightforward.

Books

Related Research Articles

Critical chain project management (CCPM) is a method of planning and managing projects that emphasizes the resources required to execute project tasks. It was developed by Eliyahu M. Goldratt. It differs from more traditional methods that derive from critical path and PERT algorithms, which emphasize task order and rigid scheduling. A critical chain project network strives to keep resources levelled, and requires that they be flexible in start times.

<span class="mw-page-title-main">Eliyahu M. Goldratt</span> Israeli business management author and thinker (1947-2011)

Eliyahu Moshe Goldratt was an Israeli business management guru. He was the originator of the Optimized Production Technique, the Theory of Constraints (TOC), the Thinking Processes, Drum-Buffer-Rope, Critical Chain Project Management (CCPM) and other TOC derived tools.

The theory of constraints (TOC) is a management paradigm that views any manageable system as being limited in achieving more of its goals by a very small number of constraints. There is always at least one constraint, and TOC uses a focusing process to identify the constraint and restructure the rest of the organization around it. TOC adopts the common idiom "a chain is no stronger than its weakest link". That means that organizations and processes are vulnerable because the weakest person or part can always damage or break them, or at least adversely affect the outcome.

Focused improvement in the theory of constraints is an ensemble of activities aimed at elevating the performance of any system, especially a business system, with respect to its goal by eliminating its constraints one by one and by not working on non-constraints.

<i>The Goal</i> (novel) 1984 book by Eliyahu M. Goldratt

The Goal is a management-oriented novel by Eliyahu M. Goldratt, a business consultant known for his theory of constraints, and Jeff Cox, the author of several management-oriented novels. The Goal was originally published in 1984 and has since been revised and republished. This describes a case study in operations management, focusing on the theory of constraints, and bottlenecks and how to alleviate them. In 2011, Time Magazine listed the book as one of "the 25 most influential business management books".

The Toyota Production System (TPS) is an integrated socio-technical system, developed by Toyota, that comprises its management philosophy and practices. The TPS is a management system that organizes manufacturing and logistics for the automobile manufacturer, including interaction with suppliers and customers. The system is a major precursor of the more generic "lean manufacturing". Taiichi Ohno and Eiji Toyoda, Japanese industrial engineers, developed the system between 1948 and 1975.

PRT may refer to:

This is a list of topics related to the theory of constraints.

<span class="mw-page-title-main">Throughput accounting</span> Principle of management accounting

Throughput accounting (TA) is a principle-based and simplified management accounting approach that provides managers with decision support information for enterprise profitability improvement. TA is relatively new in management accounting. It is an approach that identifies factors that limit an organization from reaching its goal, and then focuses on simple measures that drive behavior in key areas towards reaching organizational goals. TA was proposed by Eliyahu M. Goldratt as an alternative to traditional cost accounting. As such, Throughput Accounting is neither cost accounting nor costing because it is cash focused and does not allocate all costs to products and services sold or provided by an enterprise. Considering the laws of variation, only costs that vary totally with units of output e.g. raw materials, are allocated to products and services which are deducted from sales to determine Throughput. Throughput Accounting is a management accounting technique used as the performance measure in the Theory of Constraints (TOC). It is the business intelligence used for maximizing profits, however, unlike cost accounting that primarily focuses on 'cutting costs' and reducing expenses to make a profit, Throughput Accounting primarily focuses on generating more throughput. Conceptually, Throughput Accounting seeks to increase the speed or rate at which throughput is generated by products and services with respect to an organization's constraint, whether the constraint is internal or external to the organization. Throughput Accounting is the only management accounting methodology that considers constraints as factors limiting the performance of organizations.

<span class="mw-page-title-main">Operating expense</span> Ongoing cost for running a product, business, or system

An operating expense is an ongoing cost for running a product, business, or system. Its counterpart, a capital expenditure (capex), is the cost of developing or providing non-consumable parts for the product or system. For example, the purchase of a photocopier involves capex, and the annual paper, toner, power and maintenance costs represents opex. For larger systems like businesses, opex may also include the cost of workers and facility expenses such as rent and utilities.

Soft systems methodology (SSM) is an organised way of thinking that's applicable to problematic social situations and in the management of change by using action. It was developed in England by academics at the Lancaster Systems Department on the basis of a ten-year action research programme.

The evaporating cloud is one of the six thinking processes in the theory of constraints. The evaporating cloud (EC) – also referred to in the literature as "the cloud", or as a "conflict resolution diagram" – is a logical diagram representing a problem that has no obvious satisfactory solution.

<i>Its Not Luck</i> Novel by Eliyahu Goldratt

It's Not Luck (1994) is a business novel and a sequel to The Goal. Set several years after, the plot continues to follow the advancement of the main character, Alex Rogo, through the corporate ranks of large manufacturer, UniCo.

<i>Critical Chain</i> (novel) Book by Eliyahu Goldratt

Critical Chain is a novel by Dr. Eliyahu Goldratt using the critical chain theory of project management as the major theme. It is really a teaching method for the theory.

One of the thinking processes in the theory of constraints, a current reality tree (CRT) is a tool to analyze many systems or organizational problems at once. By identifying root causes common to most or all of the problems, a CRT can greatly aid focused improvement of the system. A current reality tree is a directed graph.

Necessary But Not Sufficient is a 2000 novel authored by Eliyahu Goldratt with co-authors Eli Schrangenheim and Carol A. Ptak. Necessary But Not Sufficient is written as a "business novel" and shows the fictional application of the theory of constraints to enterprise resource planning (ERP) and operations software and organizations using that software. The fourth of five published Goldratt business novels, this one does not share any of the settings or characters of the previous three novels.

Negative Branch Reservations is an emerging phenomenon from Eliyahu Goldratt's Theory of Constraints. A Negative Branch Reservation is a cause and effect analysis of a situation. This thinking skill is used to map out what can go wrong in a process of change and help to anticipate any negative outcomes. This technique uses these forms in its analysis Thinking Processes of the theory: Future Reality Tree, Transition Tree, or Prerequisite Tree.

Sales process engineering is intended to design better ways of selling and make salespeople's efforts more productive. It has been described as "the systematic application of scientific and mathematical principles to achieve the practical goals of a particular sales process". Paul Selden pointed out that in this context, sales referred to the output of a process involving a variety of functions across an organization, and not that of a "sales department" alone. Primary areas of application span functions including sales, marketing, and customer service.

<span class="mw-page-title-main">Industrial engineering</span> Branch of engineering which deals with the optimization of complex processes or systems

Industrial engineering is an engineering profession that is concerned with the optimization of complex processes, systems, or organizations by developing, improving and implementing integrated systems of people, money, knowledge, information and equipment. Industrial engineering is central to manufacturing operations.

Theory of constraints (TOC) is an engineering management technique used to evaluate a manageable procedure, identifying the largest constraint (bottleneck) and strategizing to reduce task time and maximise profit. It assists in determining what to change, when to change it, and how to cause the change. The theory was established by Dr. Eliyahu Goldratt through his 1984 bestselling novel The Goal. Since this time, TOC has continued to develop and evolve and is a primary management tool in the engineering industry. When Applying TOC, powerful tools are used to determine the constraint and reduce its effect on the procedure, including:

References

  1. Goldratt, Eliyahu M. (1990). What is this thing called Theory of Constraints and how should it be implemented. [Croton-on-Hudson, NY]: North River Press. p. 161. ISBN   0-88427-166-8.
  2. Seonmin Kim; Victoria Jane Mabin; John Davies (2008). "The theory of constraints thinking processes: retrospect and prospect". International Journal of Operations & Production Management. Emerald Group Publishing Limited. 28 (2): 155–184. doi:10.1108/01443570810846883.