Factory automation infrastructure

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Robots doing heavy lifting work that was previously done by human worker KUKA robot for flat glas handling.jpg
Robots doing heavy lifting work that was previously done by human worker

Factory automation infrastructure describes the process of incorporating automation into the manufacturing environment and processing of input goods into final products. [1] [2]

Contents

The manufacturing environment is defined by its ability to manufacture and/or assemble goods by machines, integrated assembly lines, and robotic arms. Automated environments are also defined by their coordination with (and usually their systematic integration with) the required automatic equipment to form a complete system. [3]

Factory automation intends to decrease risks associated with laborious and dangerous work faced by human workers. [4] This system is essentially a solution for the automation and manufacturing of a particular production process of an intended output and/or final/end product. [5]

Automation

Factory Automation with industrial robots for palletizing food products like bread and toast at a bakery in Germany. Factory Automation Robotics Palettizing Bread.jpg
Factory Automation with industrial robots for palletizing food products like bread and toast at a bakery in Germany.

Automation has produced sophisticated parts with similar or higher output qualities with minor quality fluctuation. [6] [7] It also can help cut overall manufacturing costs and create safer working environments for workers. [2]

The use of automation in manufacturing started by using technologies such as pneumatic and hydraulic systems in applications where their mechanical advantages could be used to raise output quality and efficiency in production. [8] Complex and highly integrated systems have since evolved, composed of many different technologies and innovative procedures controlled under High Language programming environments with sophisticated operation drivers. [9] These drivers often are running languages that support 6, 7, and 8-axis controls for sophisticated robotics. [10]

Robotic arm

6 Axis Articulated Robots from KUKA Industrial robots-transparent.gif
6 Axis Articulated Robots from KUKA

A robotic arm is a type of mechanical arm, usually programmable, with functions similar to a human arm; the arm may be the total of the mechanism or may be part of a more complex robot.[ citation needed ] The links of such a manipulator are connected by joints allowing either rotational motion (such as in an articulated robot) or transnational (linear) displacement. The links of the manipulator can be considered to form a kinematic chain. The terminus of the kinematic chain of the manipulator is called the end effector and is analogous to the human hand. [11]

Advantages and disadvantages

The main advantages of automation are:

The following methods are often employed to improve productivity, quality, or robustness:

The main disadvantages of automation are:

Related Research Articles

<span class="mw-page-title-main">Industrial robot</span> Robot used in manufacturing

An industrial robot is a robot system used for manufacturing. Industrial robots are automated, programmable and capable of movement on three or more axes.

<span class="mw-page-title-main">Automation</span> Use of various control systems for operating equipment

Automation describes a wide range of technologies that reduce human intervention in processes, mainly by predetermining decision criteria, subprocess relationships, and related actions, as well as embodying those predeterminations in machines. Automation has been achieved by various means including mechanical, hydraulic, pneumatic, electrical, electronic devices, and computers, usually in combination. Complicated systems, such as modern factories, airplanes, and ships typically use combinations of all of these techniques. The benefit of automation includes labor savings, reducing waste, savings in electricity costs, savings in material costs, and improvements to quality, accuracy, and precision.

<span class="mw-page-title-main">Laboratory robotics</span> Using robots in biology or chemistry labs

Laboratory robotics is the act of using robots in biology, chemistry or engineering labs. For example, pharmaceutical companies employ robots to move biological or chemical samples around to synthesize novel chemical entities or to test pharmaceutical value of existing chemical matter. Advanced laboratory robotics can be used to completely automate the process of science, as in the Robot Scientist project.

Business process automation (BPA), also known as business automation,distinguished from Business Process Management (BPM), is the technology-enabled automation of business processes. It can help a business in simplicity, to increase digital transformation, increase service quality, improve service delivery, or contain costs. BPA consists of integrating applications, restructuring labor resources, and using software applications throughout the organization. Robotic process automation is an emerging field within BPA.

<span class="mw-page-title-main">Computer-integrated manufacturing</span> Manufacturing controlled by computers

Computer-integrated manufacturing (CIM) is the manufacturing approach of using computers to control the entire production process. This integration allows individual processes to exchange information with each part. Manufacturing can be faster and less error-prone by the integration of computers. Typically CIM relies on closed-loop control processes based on real-time input from sensors. It is also known as flexible design and manufacturing.

<span class="mw-page-title-main">Robot welding</span>

Robot welding is the use of mechanized programmable tools (robots), which completely automate a welding process by both performing the weld and handling the part. Processes such as gas metal arc welding, while often automated, are not necessarily equivalent to robot welding, since a human operator sometimes prepares the materials to be welded. Robot welding is commonly used for resistance spot welding and arc welding in high production applications, such as the automotive industry.

A software factory is a structured collection of related software assets that aids in producing computer software applications or software components according to specific, externally defined end-user requirements through an assembly process. A software factory applies manufacturing techniques and principles to software development to mimic the benefits of traditional manufacturing. Software factories are generally involved with outsourced software creation.

Lights-out manufacturing is the methodology of fully automating the production of goods at factories and other industrial facilities, such as to require no human presence on-site. Many of these factories are considered to be able to run "with the lights off," but few run exclusively lights-out production. For example, in computer numerical control machining, the presence of human workers is typically required for removing completed parts and setting up tombstones that hold unfinished parts. As the technology necessary for total automation becomes increasingly available, many factories are beginning to use lights-out production between shifts to meet increasing production demand or to save money on labor.

The following outline is provided as an overview of and topical guide to automation:

<span class="mw-page-title-main">Open-end spinning</span> Technique for spinning yarn

Open-end spinning is a technology for creating yarn without using a spindle. It was invented and developed in Czechoslovakia in Výzkumný ústav bavlnářský / Cotton Research Institute in Ústí nad Orlicí in 1963.

<span class="mw-page-title-main">Agricultural robot</span> Robot deployed for agricultural purposes

An agricultural robot is a robot deployed for agricultural purposes. The main area of application of robots in agriculture today is at the harvesting stage. Emerging applications of robots or drones in agriculture include weed control, cloud seeding, planting seeds, harvesting, environmental monitoring and soil analysis. According to Verified Market Research, the agricultural robots market is expected to reach $11.58 billion by 2025.

<span class="mw-page-title-main">Manufacturing engineering</span> Branch of engineering

Manufacturing engineering or production engineering is a branch of professional engineering that shares many common concepts and ideas with other fields of engineering such as mechanical, chemical, electrical, and industrial engineering. Manufacturing engineering requires the ability to plan the practices of manufacturing; to research and to develop tools, processes, machines and equipment; and to integrate the facilities and systems for producing quality products with the optimum expenditure of capital.

A vision-guided robot (VGR) system is basically a robot fitted with one or more cameras used as sensors to provide a secondary feedback signal to the robot controller to more accurately move to a variable target position. VGR is rapidly transforming production processes by enabling robots to be highly adaptable and more easily implemented, while dramatically reducing the cost and complexity of fixed tooling previously associated with the design and set up of robotic cells, whether for material handling, automated assembly, agricultural applications, life sciences, and more.

Automated mining involves the removal of human labor from the mining process. The mining industry is in the transition towards automation. It can still require a large amount of human capital, particularly in the developing world where labor costs are low so there is less incentive for increasing efficiency. There are two types of automated mining- process and software automation, and the application of robotic technology to mining vehicles and equipment.

Industrial and production engineering (IPE) is an interdisciplinary engineering discipline that includes manufacturing technology, engineering sciences, management science, and optimization of complex processes, systems, or organizations. It is concerned with the understanding and application of engineering procedures in manufacturing processes and production methods. Industrial engineering dates back all the way to the industrial revolution, initiated in 1700s by Sir Adam Smith, Henry Ford, Eli Whitney, Frank Gilbreth and Lilian Gilbreth, Henry Gantt, F.W. Taylor, etc. After the 1970s, industrial and production engineering developed worldwide and started to widely use automation and robotics. Industrial and production engineering includes three areas: Mechanical engineering, industrial engineering, and management science.

<span class="mw-page-title-main">Packaging machinery</span>

Packaging machinery is used throughout all packaging operations, involving primary packages to distribution packs. This includes many packaging processes: fabrication, cleaning, filling, sealing, combining, labeling, overwrapping, palletizing.

Robotic process automation (RPA) is a form of business process automation that is based on software robots (bots) or artificial intelligence (AI) agents. It is sometimes referred to as software robotics.

<span class="mw-page-title-main">Smart manufacturing</span> Broad category of manufacturing

Smart manufacturing is a broad category of manufacturing that employs computer-integrated manufacturing, high levels of adaptability and rapid design changes, digital information technology, and more flexible technical workforce training. Other goals sometimes include fast changes in production levels based on demand, optimization of the supply chain, efficient production and recyclability. In this concept, as smart factory has interoperable systems, multi-scale dynamic modelling and simulation, intelligent automation, strong cyber security, and networked sensors.

Mobile industrial robots are pieces of machinery that are able to be programmed to perform tasks in an industrial setting. Typically these have been used in stationary and workbench applications; however, mobile industrial robots introduce a new method for lean manufacturing. With advances in controls and robotics, current technology has been improved allowing for mobile tasks such as product delivery. This additional flexibility in manufacturing can save a company time and money during the manufacturing process, and therefore results in a cheaper end product.

Industrial artificial intelligence, or industrial AI, usually refers to the application of artificial intelligence to industry. Unlike general artificial intelligence which is a frontier research discipline to build computerized systems that perform tasks requiring human intelligence, industrial AI is more concerned with the application of such technologies to address industrial pain-points for customer value creation, productivity improvement, cost reduction, site optimization, predictive analysis and insight discovery.

References

  1. "Advantages & Disadvantages Of Factory Automation Infrastructure". BeaconMaster. 2019-04-22. Retrieved 2021-01-11.
  2. 1 2 Dotoli, Mariagrazia; Fay, Alexander; Miśkowicz, Marek; Seatzu, Carla (2019-08-29). "An overview of current technologies and emerging trends in factory automation". International Journal of Production Research. 57 (15–16): 5047–5067. doi:10.1080/00207543.2018.1510558. ISSN   0020-7543. S2CID   116633507.
  3. Smit, Koos (2020-09-07). "Factory automation infrastructure". Definitely, We automate better. Retrieved 2021-01-11.
  4. Richards, Dale (2017-03-14). "Escape from the factory of the robot monsters: agents of change". Team Performance Management. 23 (1/2): 96–108. doi:10.1108/TPM-10-2015-0052. ISSN   1352-7592. S2CID   55660522.
  5. "Operations Management in Manufacturing and Service Industries". 2012books.lardbucket.org. Retrieved 2021-01-11.
  6. Portal, EEP-Electrical Engineering (2016-01-11). "9 Reasons For Automation Of Manufacturing Processes | EEP". EEP - Electrical Engineering Portal. Retrieved 2021-01-11.
  7. Marinoudi, Vasso; Sørensen, Claus G.; Pearson, Simon; Bochtis, Dionysis (2019). "Robotics and labour in agriculture. A context consideration". Biosystems Engineering. 184: 111–121. doi:10.1016/j.biosystemseng.2019.06.013. S2CID   196894141.
  8. "automation | Technology, Types, Rise, History, & Examples". Encyclopedia Britannica. Retrieved 2021-01-11.
  9. Read "Virtual Reality: Scientific and Technological Challenges" at NAP.edu. 1995. doi:10.17226/4761. ISBN   978-0-309-05135-4.
  10. Ben-Ari, Mordechai; Mondada, Francesco (2018), Ben-Ari, Mordechai; Mondada, Francesco (eds.), "Robots and Their Applications", Elements of Robotics, Cham: Springer International Publishing, pp. 1–20, doi: 10.1007/978-3-319-62533-1_1 , ISBN   978-3-319-62533-1
  11. "Robotics". Pi-FAB. Retrieved 2021-01-11.
  12. "Automation - Advantages and disadvantages of automation". Encyclopedia Britannica. Retrieved 2021-01-11.