Kerala Minerals and Metals

Last updated

Kerala Minerals and Metals Ltd.
Company type Public Sector
IndustryMining
Founded1932;92 years ago (1932)
Kollam, India
FounderF. X. Perira
Headquarters
Kollam(Quilon)
,
Key people
  • P Pradeep
    (Managing Director)
  • Ajayakrishnan V
    (General Manager)
[1]
Products
RevenueIncrease2.svgUS$108.72 million (2022-23)
Increase2.svgUS$12.5 million (2022-23)
Number of employees
~2000
Website kmml.com

Kerala Minerals and Metals Ltd is an integrated titanium dioxide manufacturing public sector undertaking in Kollam, Kerala, India. Its operations comprise mining, mineral separation, synthetic rutile and pigment-production plants. Apart from producing rutile-grade titanium dioxide pigment for various types of industries, it also produces other products like ilmenite, rutile, zircon, sillimanite, synthetic rutile etc. [2] It is one of the best performing Public Sector Units in India. [3] The company manufactures titanium dioxide through the chloride route. The different grades are produced by KMML under the brand name KEMOX.

Contents

History

The history of the beaches of Sankaramangalam and nearby areas is linked with the history of the KMML. The rare-earth minerals made the beach an area of scientific interest. The discovery process for this huge Indian deposit was accidentally initiated in the year 1909 when C. W. Schomberg, a German chemist, identified the presence of monazite in the sand remnants of contaminants of coir imported from Kerala. [4] Encouraged by the great demand in those days for thorium oxide in gas mantle, Schomberg established the first plant at Manavalakurichi (MK) in 1910 for separation of monazite and later another plant at Chavara. Subsequent to the arrest of Schomberg on charges of being a German spy during the First World War, both his plants at Manavalakurichi and Chavara were closed down.

The London Cosmopolitan Mineral Company established in the year 1914 in London took over these plants and continued operations. In 1920, Hopkins and Williams (H & W), yet another London based English Company started operation at MK and Chavara. The first export of ilmenite from Chavara took place in the year 1922 and the Indian ilmenite maintained a virtual monopoly in the world market as basic raw material for titania pigment (white) till 1940 when four plants belonging to Travancore Minerals Ltd (TMC), Hopkins & William Travancore Ltd (H&W) and Fx Pereira & Sons (FXP) together exported as high as three hundred thousand tons of ilmenite from Chavara.

By 1932, a private entrepreneur established the F. X. Perira and Sons (Travancore) Pvt. Ltd, the forerunner to KMML. Ownership of the company subsequently changed hands three times, after which in 1956 it was taken over by the state government and placed under the control of the industries department. [5] The unit was subsequently converted as a limited company in 1972 by the name of 'The Kerala Minerals and Metals Ltd.' with the objectives of better utilisation of mineral wealth found along the sea coast of Kollam and Alappuzha Districts, generation of growth and employment in the state in general and the local area in particular.

The construction of titanium dioxide pigment using chloride technology began in 1979, and was commissioned in 1984 as the first and only integrated titanium dioxide plant in the world.

Today the company has over 1600 employees and a range of products.

Supply of Titanium Sponge to Defence Ministry units of India and Dept of Space

KMML in Kollam is the sole producer-cum-supplier of Titanium sponge in India. [6] This prestigious and pride institution has recorded 94.5% rise in Quarterly profit recently. [7] Defence Ministry unit in India requires more than 1,500 tonnes of TS annually. The Department of Space in collaboration with KMML has set up a 500 tonne per annum (TPA) titanium sponge plant in Kollam KMML premises to meet their annual requirement of 2,000 tonnes. They have fully commissioned their Titanium sponge plant recently at Kollam KMML. [8] [9]

Revenue

Revenue
Financial YearTurnoverNet Profit
2015-16 653.91 crore (US$82 million) 3.24 crore (US$410,000)
2016–17 727.04 crore (US$91 million) 40.37 crore (US$5.1 million)
2017–18 740.58 crore (US$93 million) 181.11 crore (US$23 million)
2018-19 829.89 crore (US$100 million) 163.29 crore (US$20 million) [10]
2019-20-- 42 crore (US$5.3 million)
2020-21 783 crore (US$98 million) 112 crore (US$14 million) [11]
2021-22 1,058 crore (US$130 million) 332.20 crore (US$42 million)
2022-23 896.40 crore (US$110 million) 103.58 crore (US$13 million)

Oxygen plant

An oxygen plant with a production capacity of 70 tonnes, including medical oxygen production capacity of 6 to 7 tonnes per day, is commissioned at KMML in October 2020. They were spending ₹12 crores per annum before, buying oxygen from other manufacturers. Now the plant is supplying oxygen to COVID-19 treatment centers and hospitals in Kerala and other neighboring states also. As of April 2021, it has supplied over 1,100 tonnes of liquid oxygen to various agencies. [12] [13]

Related Research Articles

<span class="mw-page-title-main">Titanium</span> Chemical element, symbol Ti and atomic number 22

Titanium is a chemical element; it has symbol Ti and atomic number 22. Found in nature only as an oxide, it can be reduced to produce a lustrous transition metal with a silver color, low density, and high strength, resistant to corrosion in sea water, aqua regia, and chlorine.

<span class="mw-page-title-main">Rutile</span> Oxide mineral composed of titanium dioxide

Rutile is an oxide mineral composed of titanium dioxide (TiO2), the most common natural form of TiO2. Rarer polymorphs of TiO2 are known, including anatase, akaogiite, and brookite.

<span class="mw-page-title-main">Ilmenite</span> Titanium-iron oxide mineral

Ilmenite is a titanium-iron oxide mineral with the idealized formula FeTiO
3
. It is a weakly magnetic black or steel-gray solid. Ilmenite is the most important ore of titanium and the main source of titanium dioxide, which is used in paints, printing inks, fabrics, plastics, paper, sunscreen, food and cosmetics.

<span class="mw-page-title-main">Titanium dioxide</span> Chemical compound often used as a white pigment, Including in food and paints.

Titanium dioxide, also known as titanium(IV) oxide or titania, is the inorganic compound with the chemical formula TiO
2
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<span class="mw-page-title-main">National Mineral Development Corporation</span> Indian public sector mining company

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The Tiwest Joint Venture was a joint venture between Tronox Western Australia Pty Ltd and subsidiaries of Exxaro Australia Sands Pty Ltd. The Tiwest Joint Venture was a mining and processing company, established in 1988, to extract ilmenite, rutile, leucoxene and zircon from a mineral sands deposit at Cooljarloo, 14 km north of Cataby, Western Australia. As of June 2012, the joint venture was formally dissolved, when Tronox acquired the mineral-sands-related divisions of Exxaro outright.

<span class="mw-page-title-main">Travancore Titanium Products</span> Largest Titanium producing factory in India

Travancore Titanium Products Ltd (TTP) is the leading manufacturer of anatase grade titanium dioxide in India. The company was incorporated in 1946 at Thiruvananthapuram, the capital of Kerala, India on the initiative the then Travancore King, Sree Chithira Thirunal.

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<span class="mw-page-title-main">Chavara</span> Suburb & Block in Kollam, Kerala, India

Chavara is a village in Karunagappally taluk, Kollam district, Kerala, India. It is a part of Kollam Lok Sabha constituency. The current MLA of the Chavara constituency is Dr. Sujith Vijayan Pillai of the LDF.

<span class="mw-page-title-main">Kenmare Resources</span> Irish mining company

Kenmare Resources plc is a publicly traded mining company headquartered in Dublin, Republic of Ireland. Its primary listing is on the London Stock Exchange and it has a secondary listing on Euronext Dublin. Kenmare is one of the world's largest mineral sands producers and the Company owns and operates the Moma Titanium Minerals Mine. Moma is one of the world's largest titanium minerals deposits, located 160 km from the city of Nampula in Mozambique.

<span class="mw-page-title-main">Iluka Resources</span>

Iluka Resources is an Australian-based resources company, specialising in mineral sands exploration, project development, operations and marketing. Iluka is the largest producer of zircon and titanium dioxide–derived rutile and synthetic rutile globally. Iluka mines heavy mineral sands and separates the concentrate into its individual mineral constituents rutile, ilmenite, and zircon. Some of the ilmenite is then processed into synthetic rutile.

The chloride process is used to separate titanium from its ores. The goal of the process is to win high purity titanium dioxide from ores such as ilmenite (FeTiO3) and rutile (TiO2). The strategy exploits the volatility of TiCl4, which is readily purified and converted to the dioxide. Millions of tons of TiO2 are produced annually by this process, mainly for use as white pigments. The chloride process has largely displaced the older sulfate process, which relies on hot sulfuric acid to extract iron and other impurities from ores..

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IREL (India) Limited is an Indian Public Sector Undertaking based in Mumbai, Maharashtra. It has a specialization in mining and refining of rare earth metals.

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KMML may refer to:

<span class="mw-page-title-main">Economy of Kollam</span>

Kollam or Quilon is an old seaport and a city on the Laccadive Sea coast in Kerala, India, on Ashtamudi Lake. The city remains notable as the ancient commercial capital of Kerala and the southwestern Indian coast, in addition to its fame as the "Cashew Capital of the World". The Kollam Municipal Corporation has the second largest budget in Kerala in terms of revenue and expenditure.

Titanium Sponge Plant of India is located at Kerala Minerals and Metals Ltd (KMML), Chavara, Kollam district of Kerala. Titanium sponge plant is a manufacturing plant which produces titanium sponge, a material which has very useful applications in space programme and other strategic areas like aeronautics, light defence vehicles etc. The plant in India is the only one in the world which can undertake all the different activities of manufacturing aerospace grade titanium sponge under one roof. The material is an alloy product which is produced through Kroll process which includes leaching or heated vacuum distillation to make the metal almost 99.7% pure.

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Nelsonite is an igneous rock primarily constituted of ilmenite and apatite, with anatase, chlorite, phosphosiderite, talc and/or wavellite appearing as minor components. Rocks are equigranular with a grain size around 2 - 3 mm. The black ilmenite is slightly magnetic while the whitish apatite is not.

Sierra Rutile Limited is a mining company with headquarters based in Freetown, Sierra Leone. The company currently has operating mines for Rutile, ilmenite, zircon, and titanium dioxide minerals in South and Northwest Sierra Leone, specifically in the Moyamba and Bonthe Districts. Australian-based Iluka Resources Limited acquired the company in December 2016 and subsequently installed new and currently acting CEO Rob Hattingh.

References

  1. "Management – KMML". KMML. Retrieved 17 November 2016.
  2. "Sail signs MoU with KSIDC & KMML for titanium project". Archived from the original on 14 August 2014. Retrieved 14 August 2014.
  3. "Government honours Best Performing PSUs & CEOs for 2011–12" . Retrieved 14 August 2014.
  4. NPCS Board of Consultants & Engineers (2009). Handbook on Rare Earth Metals and Alloys (Properties, Extraction, Preparation and Applications). ASIA PACIFIC BUSINESS PRESS Inc. p. 10. ISBN   9788178331201.
  5. "KMML functions with old machines, lacks safety". Deccan Chronicles. Retrieved 20 August 2014.
  6. "Titanium Sponge Plant – KMML". KMML – Kollam city. Retrieved 24 August 2015.
  7. "KMML posts 94.5% rise in Q1 profit". Business Line. Retrieved 24 August 2015.
  8. "ISRO's titanium sponge plant in Kerala fully commissioned". ZEE News. Retrieved 24 August 2015.
  9. "Kerala Minerals and Metals Limited net profit at all-time high". Business Standard. Retrieved 20 August 2014.
  10. "KMML declares dividend of ₹2.47 crore". Business Line. Retrieved 25 June 2019.
  11. "KMML net profitat ₹112 crore". Business Line. Retrieved 29 April 2021.
  12. "Kollam houses a steady supplier of medical oxygen". The Hindu. 25 April 2021. Retrieved 28 April 2021.
  13. "Record Oxygen Production At KMML; Delivers 1000 Tonnes To Health Sector In 6 Months". Deshabhimani. 25 April 2021. Retrieved 28 April 2021.