Magnetic drilling machine

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A Magnetic Drilling Machine Magnetic Drilling Machine From BDS Maschinen.jpg
A Magnetic Drilling Machine

A magnetic drilling machine is a portable drilling machine with a magnetic base (either electromagnetic or permanent magnet). It can use twist drill bits, annular cutters, milling cutters, and other rotary cutters. With suitable bits it can also tap threads, ream, and countersink. Its combination of a stable magnetic base and low RPM help resist or reduce torque forces created by large diameter bits. Magnetic drilling machines with reversible motor and variable speed controls can also perform operations like tapping, countersink and reaming. [1] Magnetic drilling machine with cross table base and can also perform light milling.

Contents

Description

An ironworker using a portable magnetic drill Mag drilling beams for GLX viaduct, May 2019.jpg
An ironworker using a portable magnetic drill

A portable magnetic drilling machine is faster and more portable alternative to hole making machines such as the drill press, and is more accurate than a hand drill.

A portable magnetic drilling machine is used on steel or other magnetic materials. It gives an accuracy of 0.01 mm to 0.05mm in steel or other magnetic material. The drill bits used for this machines are generally made from high-speed steel(HSS) or are tungsten carbide tipped(TCT).

Base

The base of a magnetic drill is equipped with a powerful electromagnet to easily clamp the machine on the work piece to be drilled. When energized this magnet is held on the metal work piece locking the machine base to the surface. The electromagnet plays a very important role in a portable magnetic drill, as it helps the machine to be steady, does not let the machine dismount during drilling, can work with the machine overhead, horizontal or vertical. Its very important that persons with heart pacemakers or other medical implants must not use this magnetic drilling machine. Generally, a magnetic core drilling machine is used on a ferrous material directly, but it can also be used on non-ferrous material like aluminum with the help of clamping devices. The new generation magnetic drilling machines' bases are also equipped with Swivel Base, to position the machine under magnetic condition.

Stand

A drill stand is the main body of the magnetic drill where the electric switches for motor and magnet are mounted, magnet indicator is mounted and also the clock-anticlockwise direction switches are mounted. The body of the magnetic drill holds together the motor and the magnet base. The feed handle is also attached to the body. The body of the magnetic drill helps the motor slide on it to get an upward and downward feed. The body of the magnetic drill also plays the role of a handle to lift and move the machine from one place to other. The material used for the body is generally cast iron.

Arbor

A morse taper 3 arbor equipped magnetic drill machine using taper shank drill bits Magnetic drill press using twist drill bits.jpg
A morse taper 3 arbor equipped magnetic drill machine using taper shank drill bits

An arbor or chuck on a magnetic drill is attached to the motor. it is a type of clamp used to attach the core drills. There are mainly two types of chuck available for the magnetic drill, industrial arbor (manual tightening) and quick change drill chucks. The quick change drill chucks are easy and fast option to attach the core drills. They do not need to tighten the screws/jaws manually. The arbor or chucks have different types of spindle holder (machine taper) like Morse taper MT 2, MT 3, and MT 4. The chuck allows different types of core drill shafts (shanks) to fit in it.

Types

Popular forms of magnetic drilling machine include:

Lightweight magnetic drill machine used horizontally Lightweight magnetic drill machine used horizontally.png
Lightweight magnetic drill machine used horizontally

Light weight

Very light weight types magnetic drills are very popular to perform several operations where the weight of a machine to carry is a great concern like working on an electric pole, mobile tower, TV tower, bridge, etc.

Automatic and semi-automatic feed

Magnetic core drilling machines with fully and semi-automatic drill feed are very popular these days. These machines help in saving time and energy and resulting in more production.

Pneumatic

Pneumatic core drilling machines are used where there is a danger of explosion or fire due to electrical sparking. The motor is driven by compressed air and the magnet is a permanent magnet instead of an electromagnet.

Cordless

Battery operated magnetic core drilling machines are used for a work place where there is no electricity. The motor is driven by a rechargeable battery. The magnet for these machines is either an electromagnet or a permanent magnet.

Horizontal

Horizontal magnetic core drilling machines with angular gears are made for confined drilling situations.

Cross-Table Base

Cross-table base magnetic drilling machines can also be used for light milling operations to make oval holes or key-slots. The cross-table enables the machines to move in X and Y Axis. [2]

Pipe Drilling / Tube Drilling

Magnetic drilling machines having clamping system with two permanent magnets automatically which adapts to the pipe diameter. [3]

Annular Cutters

Annular Cutters in TCT and HSS Annular Cutter.jpg
Annular Cutters in TCT and HSS

The magnetic core drilling machine utilizes core drills or annular cutters.

With a cutter wall thickness of approximately 5 mm only a small amount of material around the edge of a hole is removed by an annular cutter. [4] Numerous teeth remain sharper longer than the single pointed tip of a spiral drill. Holes produced are smooth and burr-free - no reaming is required.

Operation

Drilling holes with a magnetic drilling machine is a three-step process:

1. The pilot pin accurately centers the cutter over the area to be drilled.

2. During drilling, the pilot pin retracts and allows the internal lubrication to reach the cutting teeth. [5]

3. When the hole is complete, the slug/core is automatically ejected from the cutter, leaving an accurate, finished hole.

High-quality precision-engineered cutters may have tapered inner walls. These help offset the effect of frictional heat build-up that causes expansion of both the cutter and waste slug being produced by the cutting action, allowing ready ejection of the slug upon completion.

Related Research Articles

<span class="mw-page-title-main">Electromagnet</span> Magnet created with an electric current

An electromagnet is a type of magnet in which the magnetic field is produced by an electric current. Electromagnets usually consist of wire wound into a coil. A current through the wire creates a magnetic field which is concentrated in the hole in the center of the coil. The magnetic field disappears when the current is turned off. The wire turns are often wound around a magnetic core made from a ferromagnetic or ferrimagnetic material such as iron; the magnetic core concentrates the magnetic flux and makes a more powerful magnet.

<span class="mw-page-title-main">Drill</span> Tool used to create holes

A drill is a tool used for making round holes or driving fasteners. It is fitted with a bit, either a drill or driver chuck. Hand-operated types are dramatically decreasing in popularity and cordless battery-powered ones proliferating due to increased efficiency and ease of use.

<span class="mw-page-title-main">Machinist</span> Technician

A machinist is a tradesperson or trained professional who operates machine tools, and has the ability to set up tools such as milling machines, grinders, lathes, and drilling machines.

<span class="mw-page-title-main">Drill bit</span> Type of cutting tool

Drill bits are cutting tools used in a drill to remove material to create holes, almost always of circular cross-section. Drill bits come in many sizes and shapes and can create different kinds of holes in many different materials. In order to create holes drill bits are usually attached to a drill, which powers them to cut through the workpiece, typically by rotation. The drill will grasp the upper end of a bit called the shank in the chuck.

<span class="mw-page-title-main">Drilling</span> Cutting process that uses a drill bit to cut a circular hole into the workpiece

Drilling is a cutting process where a drill bit is spun to cut a hole of circular cross-section in solid materials. The drill bit is usually a rotary cutting tool, often multi-point. The bit is pressed against the work-piece and rotated at rates from hundreds to thousands of revolutions per minute. This forces the cutting edge against the work-piece, cutting off chips (swarf) from the hole as it is drilled.

A reamer is a type of rotary cutting tool used in metalworking. Precision reamers are designed to enlarge the size of a previously formed hole by a small amount but with a high degree of accuracy to leave smooth sides. There are also non-precision reamers which are used for more basic enlargement of holes or for removing burrs. The process of enlarging the hole is called reaming. There are many different types of reamer and they may be designed for use as a hand tool or in a machine tool, such as a milling machine or drill press.

<span class="mw-page-title-main">Grinding machine</span> Machine tool used for grinding

A grinding machine, often shortened to grinder, is a power tool used for grinding. It is a type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation.

<span class="mw-page-title-main">Mandrel</span> Gently tapered cylinder against which material can be forged or shaped

A mandrel, mandril, or arbor is a tapered tool against which material can be forged, pressed, stretched or shaped, or a flanged or tapered or threaded bar that grips a workpiece to be machined in a lathe. A flanged mandrel is a parallel bar of a specific diameter with an integral flange towards one end, and threaded at the opposite end. Work is gripped between the flange and a nut on the thread. A tapered mandrel has a taper of approximately 0.005 inches per foot and is designed to hold work by being driven into an accurate hole on the work, gripping the work by friction. A threaded mandrel may have a male or female thread, and work which has an opposing thread is screwed onto the mandrel.

<span class="mw-page-title-main">Collet</span> Type of chuck

A collet is a segmented sleeve, band or collar. One of the two radial surfaces of a collet is usually tapered and the other is cylindrical. The term collet commonly refers to a type of chuck that uses collets to hold either a workpiece or a tool but has other mechanical applications.

<span class="mw-page-title-main">Countersink</span> To bevel the rim of a hole, so a fastener can be inserted flush with the surface

A countersink is a conical hole cut into a manufactured object, or the cutter used to cut such a hole. A common use is to allow the head of a countersunk bolt, screw or rivet, when placed in the hole, to sit flush with or below the surface of the surrounding material. A countersink may also be used to remove the burr left from a drilling or tapping operation thereby improving the finish of the product and removing any hazardous sharp edges.

<span class="mw-page-title-main">Chuck (engineering)</span> Clamp used to hold an object with radial symmetry, especially a cylinder

A chuck is a specialized type of clamp used to hold an object with radial symmetry, especially a cylinder. In a drill, a mill and a transmission, a chuck holds the rotating tool; in a lathe, it holds the rotating workpiece.

<span class="mw-page-title-main">Machine taper</span> System for securing cutting tools or toolholders in a spindle

A machine taper is a system for securing cutting tools or toolholders in the spindle of a machine tool or power tool. A male member of conical form fits into the female socket, which has a matching taper of equal angle.

<span class="mw-page-title-main">Counterbore</span> To enlarge the rim of a hole, so a fastener can be inserted flush with the surface

A counterbore is a cylindrical flat-bottomed hole that enlarges another coaxial hole, or the tool used to create that feature. A counterbore hole is typically used when a fastener, such as a socket head cap screw or fillister head screw, is required to sit flush with or below the level of a workpiece's surface.

<span class="mw-page-title-main">Turning</span> Machining process

Turning is a machining process in which a cutting tool, typically a non-rotary tool bit, describes a helix toolpath by moving more or less linearly while the workpiece rotates.

The shank is the end of a drill bit grasped by the chuck of a drill. The cutting edges of the drill bit contact the workpiece, and are connected via the shaft with the shank, which fits into the chuck. In many cases a general-purpose arrangement is used, such as a bit with cylindrical shaft and shank in a three-jaw chuck which grips a cylindrical shank tightly. Different shank and chuck combination can deliver improved performance, such as allowing higher torque, greater centering accuracy, or moving the bit independently of the chuck, with a hammer action.

In the context of machining, a cutting tool or cutter is typically a hardened metal tool that is used to cut, shape, and remove material from a workpiece by means of machining tools as well as abrasive tools by way of shear deformation. The majority of these tools are designed exclusively for metals.

<span class="mw-page-title-main">Hole saw</span> Cylindrical saw used to quickly cut holes

A hole saw, also known as a hole cutter, is a saw blade of annular (ring) shape, whose annular kerf creates a hole in the workpiece without having to cut up the core material. It is used in a drill. Hole saws typically have a pilot drill bit (arbor) at their center to keep the saw teeth from walking. The fact that a hole saw creates the hole without needing to cut up the core often makes it preferable to twist drills or spade drills for relatively large holes (especially those larger than 25 millimetres. The same hole can be made faster and using less power.

<span class="mw-page-title-main">Grinding (abrasive cutting)</span> Machining process using a grinding wheel

Grinding is a type of abrasive machining process which uses a grinding wheel as cutting tool.

<span class="mw-page-title-main">Annular cutter</span>

An annular cutter is a form of core drill used to create holes in metal. An annular cutter, named after the annulus shape, cuts only a groove at the periphery of the hole and leaves a solid core or slug at the center.

A Rail Drilling Machine is a type of portable drilling machine specialized for drilling holes in rails. Rail Drilling Machines are also popularly called as Rail Drills, Portable Rail Drill, Rail Core Drilling Machines, etc.

References

  1. "Magnetic Drill Press - What is a Magnetic Drill Press?". 2020-08-03. Retrieved 2023-03-13.
  2. "Magnetic Drilling and Milling Machine MAB 825 KTS". www.red-dot.org. Germany: Red Dot GmbH & Co. KG.
  3. "PipeMAB 525 - Special Mention - Workshop and Tools - German Design Award". www.german-design-award.com. Retrieved 2023-03-13.
  4. Carroll, Tom. "Twist Drilling vs. Annular Cutting - A Primer". CS Unitec.
  5. B, Neeta (2021-12-29). "What is the purpose of an Ejector Pin to be used with Annular Core Cutters?". BDS Machines (India) Online Shop. Retrieved 2023-03-13.

Control system: The drill will not rotate unless the magnet field is on. The control system detects the magnetic field and then allows for rotation. This is a safety measure as well as a practical need as if the drill rotates the drilling cutter before the magnetic field is on it might be dangerous. The method used by each manufacturer to detect the field can be by a hall cell sensor , reed switch or other unknown method.