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Quarry tile is a building material, usually 1⁄2 to 3⁄4 inch (13 to 19 mm) thick, made by either the extrusion process or more commonly by press forming and firing natural clay or shales. [1] [2] Quarry tile is manufactured from clay in a manner similar to bricks. [3] It is shaped from clay, and fired at a high temperature, about 2,000 °F (1,000 °C). [3]
The most traditional size in the US is nominally 6 in × 6 in × 1⁄2 in thick. Other common sizes include 4 in × 8 in and 8 in × 8 in.
In the UK, traditional surface dimensions generally vary from 6 in × 6 in, to 12 in × 12 in. Such tiles, given the generally local and non-standardised production, commonly vary between those dimensions, but rarely stray outside of them.
Modern quarry tiles are generally thinner than their historic counterparts, sometimes as thin as 8 mm; by comparison, older tiles were rarely thinner than 3⁄4 in and could be as thick as 1+1⁄4 in thick.
Additionally, modern tiles can be found in different shapes, such as rectangular.
Traditional quarry tiles were unglazed and either red, grey, or black/very dark blue; however, modern "decorator" tiles come in a variety of tints and finishes. Industrial quarry tile is available with abrasive frit embedded in the surface to provide a non-slip finish in wet areas such as commercial kitchens and laboratories.
Quarry tile is extensively used for floors where a very durable material is required. It can be used either indoors or outdoors, although freeze-resistant grades of tile should be used outdoors in climates where freeze-thaw action occurs. Quarry tile is used less often as a wall finish and is occasionally used for countertops, although the wide grout joints can make cleaning of countertops difficult. Most commercial kitchens require a quarry tile to be used because of its slip resistant and non-porous properties.
For floors, quarry tile is usually set in a thick bed of cementitious mortar. For wall applications, it can be set in either a thick bed of cementitious mortar or a thin bed of mastic. For both floors and walls, the joints between tiles are usually grouted with cementitious grout. Grout joints are traditionally about 3⁄8 inch in width. Matching trim shapes such as coves, bases, shoes, and bullnoses are available to turn corners and terminate runs of the tile.
For traditional/historic applications, tiles were generally laid in lime mortar, doubling as grout, and with very fine grout joints (sometimes butted without joints, similarly to mosaic tiles).
Due to the typically square shape, quarry tiles were historically, and still today, restricted to either square or diamond patterns.
A floor is the bottom surface of a room or vehicle. Floors vary from simple dirt in a cave to many layered surfaces made with modern technology. Floors may be stone, wood, bamboo, metal or any other material that can support the expected load.
A sink is a bowl-shaped plumbing fixture for washing hands, dishwashing, and other purposes. Sinks have a tap (faucet) that supply hot and cold water and may include a spray feature to be used for faster rinsing. They also include a drain to remove used water; this drain may itself include a strainer and/or shut-off device and an overflow-prevention device. Sinks may also have an integrated soap dispenser. Many sinks, especially in kitchens, are installed adjacent to or inside a counter.
Flooring is the general term for a permanent covering of a floor, or for the work of installing such a floor covering. Floor covering is a term to generically describe any finish material applied over a floor structure to provide a walking surface. Both terms are used interchangeably but floor covering refers more to loose-laid materials.
Stonemasonry or stonecraft is the creation of buildings, structures, mason, and sculpture using stone as the primary material. It is one of the oldest activities and professions in human history. Many of the long-lasting, ancient shelters, temples, monuments, artifacts, fortifications, roads, bridges, and entire cities were built of stone. Famous works of stonemasonry include the Egyptian pyramids, the Taj Mahal, Cusco's Incan Wall, Easter Island's statues, Angkor Wat, Borobudur, Tihuanaco, Tenochtitlan, Persepolis, the Parthenon, Stonehenge, the Great Wall of China, Chartres Cathedral, and the Stari Most.
Terrazzo is a composite material, poured in place or precast, which is used for floor and wall treatments. It consists of chips of marble, quartz, granite, glass, or other suitable material, poured with a cementitious binder, polymeric, or a combination of both. Metal strips often divide sections, or changes in color or material in a pattern. Additional chips may be sprinkled atop the mix before it sets. After it is cured it is ground and polished smooth or otherwise finished to produce a uniformly textured surface. "Terrazzo" is also often used to describe any pattern similar to the original terrazzo floors.
Tiles are usually thin, square or rectangular coverings manufactured from hard-wearing material such as ceramic, stone, metal, baked clay, or even glass. They are generally fixed in place in an array to cover roofs, floors, walls, edges, or other objects such as tabletops. Alternatively, tile can sometimes refer to similar units made from lightweight materials such as perlite, wood, and mineral wool, typically used for wall and ceiling applications. In another sense, a tile is a construction tile or similar object, such as rectangular counters used in playing games. The word is derived from the French word tuile, which is, in turn, from the Latin word tegula, meaning a roof tile composed of fired clay.
Grout is a dense fluid that hardens to fill gaps or used as reinforcement in existing structures. Grout is generally a mixture of water, cement, and sand, and is employed in pressure grouting, embedding rebar in masonry walls, connecting sections of precast concrete, filling voids, and sealing joints such as those between tiles. Common uses for grout in the household include filling in tiles of shower floors and kitchen tiles. It is often color tinted when it has to be kept visible and sometimes includes fine gravel when being used to fill large spaces. Unlike other structural pastes such as plaster or joint compound, correctly mixed and applied grout forms a water-resistant seal.
A trowel is a small hand tool used for digging, applying, smoothing, or moving small amounts of viscous or particulate material. Common varieties include the masonry trowel, garden trowel, and float trowel.
This page is a list of construction topics.
Saltillo tile is a type of terracotta tile that originates in Saltillo, Coahuila, Mexico. It is one of the two most famous products of the city, the other being multicolored woven sarapes typical of the region. Saltillo-type tiles are now manufactured at many places in Mexico, and high-fire “Saltillo look” tiles, many from Italy, compete with the terracotta originals.
Dimension stone is natural stone or rock that has been selected and finished to specific sizes or shapes. Color, texture and pattern, and surface finish of the stone are also normal requirements. Another important selection criterion is durability: the time measure of the ability of dimension stone to endure and to maintain its essential and distinctive characteristics of strength, resistance to decay, and appearance.
A countertop, also counter top, counter, benchtop, worktop or kitchen bench, bunker is a raised, firm, flat, and horizontal surface. They are built for work in kitchens or other food preparation areas, bathrooms or lavatories, and workrooms in general. The surface is frequently installed upon and supported by cabinets, positioned at an ergonomic height for the user and the particular task for which it is designed. A countertop may be constructed of various materials with different attributes of functionality, durability and aesthetics, and may have built-in appliances, or accessory items relative to the intended application.
A plasterer is a tradesman or tradesperson who works with plaster, such as forming a layer of plaster on an interior wall or plaster decorative moldings on ceilings or walls. The process of creating plasterwork, called plastering, has been used in building construction for centuries. A plasterer is someone who does a full 4 or 2 years apprenticeship to be fully qualified
Engineered stone is a composite material made of crushed stone bound together by an adhesive to create a solid surface, (most commonly polymer resin, with some newer versions using cement mix). This category includes engineered quartz (SiO2), polymer concrete and engineered marble stone. The application of these products depends on the original stone used. For engineered marbles the most common application is indoor flooring and walls, while the quartz based product is used primarily for kitchen countertops as an alternative to laminate or granite. Related materials include geopolymers and cast stone. Unlike terrazzo, the material is factory made in either blocks or slabs, cut and polished by fabricators, and assembled at the worksite.
Decorative concrete is the use of concrete as not simply a utilitarian medium for construction but as an aesthetic enhancement to a structure, while still serving its function as an integral part of the building itself such as floors, walls, driveways, and patios.
Ceramic houses are buildings made of an earth mixture which is high in clay, and fired to become ceramic. The process of building and firing such houses was developed by Iranian architect Nader Khalili in the late 1970s; he named it Geltaftan. "Gel" means "clay" and "taftan" means "firing, baking, and weaving clay" in Persian language. Khalili's research into creating ceramic houses was strongly based on the idea that permanent, water-resistant, and earthquake-resistant houses could be built with the implementation of the four elements: earth and water to build the forms, and fire and air to finish them. His impassioned work led to a few small scale projects in Iran, including the Javadabad Elementary School, and the Ghaled Mofid restoration project. Aside from Khalili's own documented work, there seems to be little widespread research on ceramic houses.
An external wall insulation system is a thermally insulated, protective, and decorative exterior cladding procedure involving the use of expanded polystyrene, mineral wool, polyurethane foam or phenolic foam, topped off with a reinforced cement based, mineral or synthetic finish and plaster.
Kura are traditional Japanese storehouses. They are commonly durable buildings built from timber, stone or clay used to safely store valuable commodities.
Structural clay tile describes a category of burned-clay building materials used to construct roofing, walls, and flooring for structural and non-structural purposes, especially in fireproofing applications. Also called building tile, structural terra cotta, hollow tile, saltillo tile, and clay block, the material is an extruded clay shape with substantial depth that allows it to be laid in the same manner as other clay or concrete masonry. In North America it was chiefly used during the late 19th and early 20th centuries, reaching peak popularity at the turn of the century and declining around the 1950s. Structural clay tile grew in popularity in the end of the nineteenth-century because it could be constructed faster, was lighter, and required simpler flat falsework than earlier brick vaulting construction. Each unit is generally made of clay or terra-cotta with hollow cavities, or cells, inside it. The colors of terracotta transform from gray to orange, red, yellow, and cream tones. This is due to an effect of the firing process which hardens the clay so it can be used for structural purposes. The material is commonly used in floor arches, fireproofing, partition walls, and furring. It continues to be used in Europe to build fire-resistant walls and partitions. In North America the material has largely been replaced by concrete masonry units.
Ceramic art is art made from ceramic materials, including clay. It may take forms including artistic pottery, including tableware, tiles, figurines and other sculpture. As one of the plastic arts, ceramic art is one of the visual arts. While some ceramics are considered fine art, such as pottery or sculpture, most are considered to be decorative, industrial or applied art objects. Ceramics may also be considered artefacts in archaeology. Ceramic art can be made by one person or by a group of people. In a pottery or ceramic factory, a group of people design, manufacture and decorate the art ware. Products from a pottery are sometimes referred to as "art pottery". In a one-person pottery studio, ceramists or potters produce studio pottery.