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ACCC (Aluminum Conductor Composite Core) is a registered trade mark for a type of "high-temperature low-sag" (HTLS) overhead power line conductor.
CTC Global (formerly Composite Technology Corporation) developed the patented technology. [1] [2] The ACCC conductor's composite core is manufactured according to ASTM B987 / B987M - 20 “Standard Specification for Carbon Fiber Thermoset Polymer Matrix Composite Core (CFC) for use in Overhead Electrical Conductors.” CTC Global manufactures ACCC core in the US and with partners in China, South America and Indonesia. Finished ACCC conductor is produced by 34 conductor manufacturers worldwide under license. As of June 2023, the ACCC Conductor has been selected by over 250 utilities in 65 countries for more than 1,100 projects ranging from 11kV (AC) to 1,100kV (DC).
It is able to carry approximately twice as much current as a traditional aluminium-conductor steel-reinforced cable (ACSR) cable of the same size and weight, [3] [4] making it popular for retrofitting an existing electric power transmission line without needing to change the existing towers and insulators.
In addition to the labor and materials savings, such an upgrade can be performed as a "maintenance and repair" operation, without the lengthy permitting process required for new construction.
It does this by replacing the steel core in ACSR cable with a carbon and glass fiber strength member [4] : 2 formed by pulltrusion. This composite strength member provides several advantages:
The first two factors result in roughly 30% greater conductivity than an equivalent ACSR conductor, allowing 14% more current to be carried at equal temperature. For example, 1.107 in (28.1 mm) diameter ACCC "Drake" conductor at 75 °C has an AC resistance of 106 mΩ/mile, [6] while equivalent ACSR conductor has an AC resistance of 139 mΩ/mile, [7] 31% higher.
The remaining capacity increase is provided by an increased operating temperature of 180 °C (356 °F) continuous and 200 °C (392 °F) emergency, [8] compared to 75 °C (167 °F) continuous and 100 °C (212 °F) emergency for ACSR.
The manufacturers rate the conductor for continuous operation at 180 °C surface temperature, [8] [9] Operation at these temperatures implies high line losses, which may be uneconomical, but the ability to carry such current contributes to the redundancy of the electric grid (the high overload capacity can stop a potential cascading failure) and thus can be valuable even when rarely used directly. Even at higher operating temperatures, the ACCC conductor's added aluminum content and lower electrical resistance offers reduced line losses compared to other conductors of the same diameter and weight.
An electrical insulator is a material in which electric current does not flow freely. The atoms of the insulator have tightly bound electrons which cannot readily move. Other materials—semiconductors and conductors—conduct electric current more easily. The property that distinguishes an insulator is its resistivity; insulators have higher resistivity than semiconductors or conductors. The most common examples are non-metals.
Electric power transmission is the bulk movement of electrical energy from a generating site, such as a power plant, to an electrical substation. The interconnected lines that facilitate this movement form a transmission network. This is distinct from the local wiring between high-voltage substations and customers, which is typically referred to as electric power distribution. The combined transmission and distribution network is part of electricity delivery, known as the electrical grid.
In materials science, a metal matrix composite (MMC) is a composite material with fibers or particles dispersed in a metallic matrix, such as copper, aluminum, or steel. The secondary phase is typically a ceramic or another metal. They are typically classified according to the type of reinforcement: short discontinuous fibers (whiskers), continuous fibers, or particulates. There is some overlap between MMCs and cermets, with the latter typically consisting of less than 20% metal by volume. When at least three materials are present, it is called a hybrid composite. MMCs can have much higher strength-to-weight ratios, stiffness, and ductility than traditional materials, so they are often used in demanding applications. MMCs typically have lower thermal and electrical conductivity and poor resistance to radiation, limiting their use in the very harshest environments.
An overhead line or overhead wire is an electrical cable that is used to transmit electrical energy to electric locomotives, electric multiple units, trolleybuses or trams. The generic term used by the International Union of Railways for the technology is overhead line. It is known variously as overhead catenary, overhead contact line (OCL), overhead contact system (OCS), overhead equipment (OHE), overhead line equipment, overhead lines (OHL), overhead wiring (OHW), traction wire, and trolley wire.
In physics and electrical engineering, a conductor is an object or type of material that allows the flow of charge in one or more directions. Materials made of metal are common electrical conductors. The flow of negatively charged electrons generates electric current, positively charged holes, and positive or negative ions in some cases.
In electromagnetism, skin effect is the tendency of an alternating electric current (AC) to become distributed within a conductor such that the current density is largest near the surface of the conductor and decreases exponentially with greater depths in the conductor. It is caused by opposing eddy currents induced by the changing magnetic field resulting from the alternating current. The electric current flows mainly at the skin of the conductor, between the outer surface and a level called the skin depth. Skin depth depends on the frequency of the alternating current; as frequency increases, current flow becomes more concentrated near the surface, resulting in less skin depth. Skin effect reduces the effective cross-section of the conductor and thus increases its effective resistance. At 60 Hz in copper, skin depth is about 8.5 mm. At high frequencies, skin depth becomes much smaller.
Joule heating is the process by which the passage of an electric current through a conductor produces heat.
The Nelson River DC Transmission System, also known as the Manitoba Bipole, is an electric power transmission system of three high voltage, direct current lines in Manitoba, Canada, operated by Manitoba Hydro as part of the Nelson River Hydroelectric Project. It is now recorded on the list of IEEE Milestones in electrical engineering. Several records have been broken by successive phases of the project, including the largest mercury-arc valves, the highest DC transmission voltage and the first use of water-cooled thyristor valves in HVDC.
An overhead power line is a structure used in electric power transmission and distribution to transmit electrical energy along large distances. It consists of one or more conductors suspended by towers or poles. Since most of the insulation is provided by air, overhead power lines are generally the lowest-cost method of power transmission for large quantities of electric energy.
A power cable is an electrical cable, an assembly of one or more electrical conductors, usually held together with an overall sheath. The assembly is used for transmission of electrical power. Power cables may be installed as permanent wiring within buildings, buried in the ground, run overhead, or exposed. Power cables that are bundled inside thermoplastic sheathing and that are intended to be run inside a building are known as NM-B.
A submarine power cable is a transmission cable for carrying electric power below the surface of the water. These are called "submarine" because they usually carry electric power beneath salt water but it is also possible to use submarine power cables beneath fresh water. Examples of the latter exist that connect the mainland with large islands in the St. Lawrence River.
Magnet wire or enameled wire is a copper or aluminium wire coated with a very thin layer of insulation. It is used in the construction of transformers, inductors, motors, generators, speakers, hard disk head actuators, electromagnets, electric guitar pickups, and other applications that require tight coils of insulated wire.
An optical ground wire is a type of cable that is used in overhead power lines. Such cable combines the functions of grounding and communications. An OPGW cable contains a tubular structure with one or more optical fibers in it, surrounded by layers of steel and aluminum wire. The OPGW cable is run between the tops of high-voltage electricity pylons. The conductive part of the cable serves to bond adjacent towers to earth ground, and shields the high-voltage conductors from lightning strikes. The optical fibers within the cable can be used for high-speed transmission of data, either for the electrical utility's own purposes of protection and control of the transmission line, for the utility's own voice and data communication, or may be leased or sold to third parties to serve as a high-speed fiber interconnection between cities.
Aluminium conductor steel-reinforced cable (ACSR) is a type of high-capacity, high-strength stranded conductor typically used in overhead power lines. The outer strands are high-purity aluminium, chosen for its good conductivity, low weight, low cost, resistance to corrosion and decent mechanical stress resistance. The centre strand is steel for additional strength to help support the weight of the conductor. Steel is of higher strength than aluminium which allows for increased mechanical tension to be applied on the conductor. Steel also has lower elastic and inelastic deformation due to mechanical loading as well as a lower coefficient of thermal expansion under current loading. These properties allow ACSR to sag significantly less than all-aluminium conductors. As per the International Electrotechnical Commission (IEC) and The CSA Group naming convention, ACSR is designated A1/S1A.
In electrical engineering, Neher–McGrath is a method of estimating the steady-state temperature of electrical power cables for some commonly encountered configurations. By estimating the temperature of the cables, the safe long-term current-carrying capacity of the cables can be calculated.
Solid is one of the four fundamental states of matter along with liquid, gas, and plasma. The molecules in a solid are closely packed together and contain the least amount of kinetic energy. A solid is characterized by structural rigidity and resistance to a force applied to the surface. Unlike a liquid, a solid object does not flow to take on the shape of its container, nor does it expand to fill the entire available volume like a gas. The atoms in a solid are bound to each other, either in a regular geometric lattice, or irregularly. Solids cannot be compressed with little pressure whereas gases can be compressed with little pressure because the molecules in a gas are loosely packed.
Copper has been used in electrical wiring since the invention of the electromagnet and the telegraph in the 1820s. The invention of the telephone in 1876 created further demand for copper wire as an electrical conductor.
All-dielectric self-supporting (ADSS) cable is a type of optical fiber cable that is strong enough to support itself between structures without using conductive metal elements. It is used by electrical utility companies as a communications medium, installed along existing overhead transmission lines and often sharing the same support structures as the electrical conductors.
Al-Ca composite is a high-conductivity, high-strength, lightweight composite consisting of sub-micron-diameter pure calcium metal filaments embedded inside a pure aluminium metal matrix. The material is still in the development phase, but it has potential use as an overhead high-voltage power transmission conductor. It could also be used wherever an exceptionally light, high-strength conductor is needed. Its physical properties make it especially well-suited for DC transmission. Compared with conventional conductors such as aluminium-conductor steel-reinforced cable (ACSR), all aluminium alloy conductors (AAAC), aluminium conductor alloy reinforced (ACAR), aluminium conductor composite reinforced ACCR and ACCC conductor that conduct alternating current well and DC current somewhat less well, Al-Ca conductor is essentially a single uniform material with high DC conductivity, allowing the core strands and the outer strands of a conductor cable to all be the same wire type. This conductor is inherently strong so that there is no need for a strong core to support its own weight as is done in conventional conductors. This eliminates the "bird caging", spooling, and thermal fatigue problems caused by thermal expansion coefficient mismatch between the core and outer strands. The Al-Ca phase interfaces strengthen the composite substantially, but do not have a noticeable effect on restricting the mean free path of electrons, which gives the composite both high strength and high conductivity, a combination that is normally difficult to achieve with both pure metals and alloys. The high strength and light weight could reduce the number of towers needed per kilometer for long distance transmission lines. Since towers and their foundations often account for 50% of a powerline's construction cost, building fewer towers would save a substantial fraction of total construction costs. The high strength also could increase transmission reliability in wind/ice loading situations. The high conductivity has the potential to reduce Ohmic losses.
Dynamic line rating (DLR), also known as real-time thermal rating (RTTR), is an electric power transmission operation philosophy aiming at maximizing load, when environmental conditions allow it, without compromising safety. Research, prototyping and pilot projects were initiated in the 1990s, but the emergence of the "smart grid" stimulated electric utilities, scientists and vendors to develop comprehensive and sustainable solutions.