Air-line fitting

Last updated
Nipples with mating safety couplings Rtc-serie-171.08-gruppe.jpg
Nipples with mating safety couplings

Also known as pneumatic couplings, quick disconnects, air couplers, quick connect couplers, and quick couplers, hand-operable air-line fittings allow manual disconnection of gas supply lines, including compressed air and breathable air (a subset of breathing gases). Most fittings do not have regional standardization but have become de facto standards through popular adoption.

Contents

Mechanical structure

Pneumatic tool attached using a coupling Fur working tools, nailing with stapler.JPG
Pneumatic tool attached using a coupling

A coupled pair consists of a male nipple or plug and a female coupler or socket. One side is connected to a flexible supply hose; the other may be attached to a manifold, valve, tool, or another hose. A female coupler is used on the supply side, and a male nipple is used on the receiving side.

Fitting profiles have identifiable geometry on the male end, but care must be taken to use a compatible coupler. Couplers use springs and balls to lock mating nipples into place. A seal is effected using O-rings along the shaft of the nipple or by compression by the tip. Although incompatible pairs may latch, the sealing performance may be compromised.

Features

Breathable air applications

For breathable air applications such as SCBA, these may found on both sides of the first-stage and second-stage pressure regulators (very similar to SCUBA diving regulators) to allow for rapid and tool-free return-to-service. [1] For breathable air applications such as supplied-air and mixed supplied-air with SCBA backup, the quick-disconnect fittings allow movement of a worker from one supplied-air station to another.

Other applications

These fittings or special-service variants may also be found in hydraulic applications and alternative compressed gas applications (Oxy-acetylene welding and cutting, fuel gases, NSF C-2 food-contact, etc.).

Common fitting profiles by size

European convention uses DN (nominal diameter) to denote a nominal size of each fitting. Various manufacturers specify series or styles for each profile. Fittings are commonly referred to by their manufacturer name/series, i.e., "Rectus 25" for the common European standard. Proprietary designs supported by a single manufacturer are not included in this table. [2] [3]

Manufacturer Series
ProfileDescriptionDNStandardsCEJNRectusParkerMiltonPCLWalther
Walther2.5.svg German/Walther 2.52.514150LP-002
Walther2.7.svg German/Walther 2.72.720/9106-003
Us-18hp.svg US Industrial 1/8" HP3ISO 6150C303
German-camozzi.svg German/Camozzi/EWO/Kani522321/90
Schrader-14.svg Schrader 1/4"517TLPF
Us-14.svg US Industrial 1/4"5.3/5.5A-A-59439, ANSI T3.20.14-1990,MIL-C-4109F, ISO 6150B31023/2420/30MISO B12
Us-14-hp.svg US Industrial 1/4" HP5.5ISO 6150C29118
Truflate-14.svg Tru-Flate/Automotive 1/4"10T
Aro-210.svg ARO 2105.530014/2250AA Style
Lincoln-air-nipple.svg Lincoln 70L
Pcl-air-nipple.svg UK/English Industrial/PCL5.519Standard
Walther-6lp.svg German/Walther 6 LP652LP-006
Walther-6sp.svg German/Walther 6 SP651SP-006
Scandinavian-6.5.svg Scandinavian 6.5/7.46.5/7.430331/1300
Euro-7.2.svg Hi-Flow/Eurostandard 7.27.2/7.432025/26VXF-Euro
Nitto-air-nipple.svg Asian/Japanese/Nitto7.531513KF
Truflate-38.svg Tru-Flate/Automotive 3/8"10P
Us-38.svg US Industrial 3/8"8.2/8.5A-A-59439, ISO 6150B4303020/30H
Us-38hp.svg US Industrial 3/8" HP8ISO 6150C38184
Aro-310.svg ARO 310940AA
Scandinavian-9.5.svg Scandinavian 9.5/109.5/1040832/1800
Euro-10.svg Eurostandard 101041027
Schrader-12.svg Schrader 1/2"TL
Us-12.svg US Industrial 1/2"11A-A-59439, ISO 6150B5503720/30G
Us-12hp.svg US Industrial 1/2" HP11ISO 6150C471
Truflate-12.svg Tru-Flate/Automotive 1/2"10G
Walther-12.svg German/Walther 121257LP-012

See also

Related Research Articles

<span class="mw-page-title-main">Pneumatics</span> Branch of engineering

Pneumatics is a branch of engineering that makes use of gas or pressurized air.

<span class="mw-page-title-main">Self-contained breathing apparatus</span> Breathing gas supply system carried by the user

A self-contained breathing apparatus (SCBA) is a device worn to provide an autonomous supply of breathable gas in an atmosphere that is immediately dangerous to life or health. They are typically used in firefighting and industry. The term self-contained means that the SCBA is not dependent on a remote supply of breathing gas. If designed for use under water, it is also known as a scuba set. When not used underwater, they are sometimes called industrial breathing sets. Some types are also referred to as a compressed air breathing apparatus (CABA) or simply breathing apparatus (BA). Unofficial names include air pack, air tank, oxygen cylinder or simply pack, which are mostly used in firefighting.

<span class="mw-page-title-main">Diving regulator</span> Mechanism that controls the pressure of a breathing gas supply for diving

A diving regulator is a pressure regulator that controls the pressure of breathing gas for diving. The most commonly recognised application is to reduce pressurized breathing gas to ambient pressure and deliver it to the diver, but there are also other types of gas pressure regulator used for diving applications. The gas may be air or one of a variety of specially blended breathing gases. The gas may be supplied from a scuba cylinder carried by the diver, in which case it is called a scuba regulator, or via a hose from a compressor or high-pressure storage cylinders at the surface in surface-supplied diving. A gas pressure regulator has one or more valves in series which reduce pressure from the source, and use the downstream pressure as feedback to control the delivered pressure, or the upstream pressure as feedback to prevent excessive flow rates, lowering the pressure at each stage.

<span class="mw-page-title-main">Storz</span> Hose coupling

Storz is a type of hose coupling invented by Carl August Guido Storz in 1882 and patented in Switzerland in 1890, and patented in the U.S. in 1893 that connects using interlocking hooks and flanges. It was first specified in standard FEN 301-316, and has been used by German fire brigades since 1933. Amongst other uses, it has been widely employed on fire hoses in firefighting applications. It is the standard coupling on fire hoses in Portugal, Denmark, Slovenia, Germany, Austria, Switzerland, Sweden, the Netherlands, Poland, Israel, Croatia, Serbia, Bosnia & Herzegovina, Macedonia, Montenegro and Greece. It is also one of the standard couplings on fire hoses in Australia and the United States.

<span class="mw-page-title-main">Hydraulic machinery</span> Type of machine that uses liquid fluid power to perform work

Hydraulic machines use liquid fluid power to perform work. Heavy construction vehicles are a common example. In this type of machine, hydraulic fluid is pumped to various hydraulic motors and hydraulic cylinders throughout the machine and becomes pressurized according to the resistance present. The fluid is controlled directly or automatically by control valves and distributed through hoses, tubes, or pipes.

An air line is a tube, or hose, that contains and carries a compressed air supply. In industrial usage, this may be used to inflate car or bicycle tyres or power tools worked by compressed air, for breathing apparatus in hazardous environments and to operate many other pneumatic systems.

This is a glossary of firefighting equipment.

<span class="mw-page-title-main">Street elbow</span>

A street elbow is a type of plumbing or piping fitting intended to join a piece of pipe and another fitting at an angle. The difference between a street elbow and a regular elbow is the gender of its two connections.

<span class="mw-page-title-main">Garden hose</span> Flexible tube used to convey water

A garden hose, hosepipe, or simply hose is a flexible tube used to convey water. There are a number of common attachments available for the end of the hose, such as sprayers and sprinklers. Hoses are usually attached to a hose spigot or tap.

<span class="mw-page-title-main">Hose coupling</span> Connector on the end of a hose

A hose coupling is a connector on the end of a hose to connect it with another hose or with a tap or a hose appliance, such as an irrigation sprinkler. It is usually made of steel, brass, stainless steel, aluminium or plastic.

<span class="mw-page-title-main">Pipe (fluid conveyance)</span> Tubular section or hollow cylinder

A pipe is a tubular section or hollow cylinder, usually but not necessarily of circular cross-section, used mainly to convey substances which can flow — liquids and gases (fluids), slurries, powders and masses of small solids. It can also be used for structural applications; hollow pipe is far stiffer per unit weight than solid members.

<span class="mw-page-title-main">Piping and plumbing fitting</span> Connecting pieces in pipe systems

A fitting or adapter is used in pipe systems to connect straight sections of pipe or tube, adapt to different sizes or shapes, and for other purposes such as regulating fluid flow. These fittings are used in plumbing to manipulate the conveyance of water, gas, or liquid waste in domestic or commercial environments, within a system of pipes or tubes.

<span class="mw-page-title-main">Pressure regulator</span> Control valve that maintains the pressure of a fluid or gas

A pressure regulator is a valve that controls the pressure of a fluid to a desired value, using negative feedback from the controlled pressure. Regulators are used for gases and liquids, and can be an integral device with a pressure setting, a restrictor and a sensor all in the one body, or consist of a separate pressure sensor, controller and flow valve.

<span class="mw-page-title-main">Breathing performance of regulators</span> Measurement and requirements of function of breathing regulators

The breathing performance of regulators is a measure of the ability of a breathing gas regulator to meet the demands placed on it at varying ambient pressures and temperatures, and under varying breathing loads, for the range of breathing gases it may be expected to deliver. Performance is an important factor in design and selection of breathing regulators for any application, but particularly for underwater diving, as the range of ambient operating pressures and temperatures, and variety of breathing gases is broader in this application. A diving regulator is a device that reduces the high pressure in a diving cylinder or surface supply hose to the same pressure as the diver's surroundings. It is desirable that breathing from a regulator requires low effort even when supplying large amounts of breathing gas as this is commonly the limiting factor for underwater exertion, and can be critical during diving emergencies. It is also preferable that the gas is delivered smoothly without any sudden changes in resistance while inhaling or exhaling, and that the regulator does not lock up and either fail to supply gas or free-flow. Although these factors may be judged subjectively, it is convenient to have standards by which the many different types and manufactures of regulators may be objectively compared.

<span class="mw-page-title-main">Scott Air-Pak SCBA</span>

The Scott Air-Pak SCBA is an open-circuit, self-contained breathing apparatus designed to meet the National Fire Protection Association (NFPA) Standard 1981. All components, excluding the air cylinder, were designed and manufactured by Scott Safety. Formerly a division of Tyco International, Ltd., Scott Safety was sold to 3M in 2017.

For hoses and piping, a quick connect fitting, also called a push fitting is a coupling used to provide a fast, make-or-break connection of gas or liquid transfer lines. Operated by hand, quick connect fittings replace threaded or flanged connections, which require wrenches. When equipped with self-sealing valves, quick connect fittings will, upon disconnection, automatically contain any fluid in the line.

<span class="mw-page-title-main">Dixon Valve & Coupling Company</span> American manufacturer and supplier of hose fittings and accessories

Dixon Valve & Coupling Company, LLC is a manufacturer and supplier of hose fittings and accessories. The company, often referred to as just Dixon, offers products for fire protection, food processing, dairy processing, beverage and brewery operations, industrial manufacturing, mining, construction, chemical processing, petroleum processing and refining, oilfields, mobile tankers and agricultural operations. Dixon Valve, which was founded by H. W. Goodall in 1916, maintains manufacturing, warehouse, sales or service facilities in eleven U.S. states. It also has sales and service offices on five continents. Its international headquarters are in Chestertown, Maryland (USA).

<span class="mw-page-title-main">Cam and groove</span> Form of hose coupling

A cam and groove coupling, also called a camlock fitting, is a form of hose coupling. This kind of coupling is popular because it is a simple and reliable means of connecting and disconnecting hoses quickly and without tools.

<span class="mw-page-title-main">Mechanism of diving regulators</span> How the mechanisms of diving regulators work

The mechanism of diving regulators is the arrangement of components and function of gas pressure regulators used in the systems which supply breathing gases for underwater diving. Both free-flow and demand regulators use mechanical feedback of the downstream pressure to control the opening of a valve which controls gas flow from the upstream, high-pressure side, to the downstream, low-pressure side of each stage. Flow capacity must be sufficient to allow the downstream pressure to be maintained at maximum demand, and sensitivity must be appropriate to deliver maximum required flow rate with a small variation in downstream pressure, and for a large variation in supply pressure, without instability of flow. Open circuit scuba regulators must also deliver against a variable ambient pressure. They must be robust and reliable, as they are life-support equipment which must function in the relatively hostile seawater environment, and the human interface must be comfortable over periods of several hours.

References