Braking test track

Last updated

The braking test track is a fundamental element of the vehicle industry proving grounds, designed for conducting vehicle braking system operability and efficiency tests under various braking circumstances. Such types of tests are highly significant in regard to road safety. Testing is an indispensable step prior to manufacturing newly developed braking systems and enabling their utilization under real traffic circumstances. The effects of all factors other than human factors influencing the process of braking can be thoroughly tested in a testing environment designed to this end, i.e. on a braking test track. [1] [2] [3] [4]

Contents

Structure and characteristics

Several lanes enabling braking under different material characteristic conditions are necessary for testing as many of the circumstances that directly influence the braking effect as possible. Consequently, most of the traditional or so-called classic test tracks have several (5 to 8) differently paved braking lanes. Most test tracks attempt to provide surfaces with both higher and lower grip coefficients for testing and developing companies. Asphalt (with a higher and lower coefficient), basalt, ceramic and concrete are frequently used materials for surface paving. Certain test tracks even have chequer surfaces with alternative tiles of higher and lower coefficients, increasing the challenge for intelligent braking systems.

The number of settings provided by the available surfaces may be doubled by wetting them, for which mostly a 1–2 mm thick water coating is used. So-called aquaplaning lanes are also frequently provided for testers. The triggering of the phenomenon of aquaplaning, however, requires the provision of higher water levels. It is also important to provide for the collection of the water spilt onto the wettable braking surfaces, which is in most cases managed by using ditches.

In order to enable the testing of extreme braking situations, e.g. emergency braking from high speed, it is necessary for the lanes to be designed with a length of typically 150–250 m. Additionally acceleration lanes with the appropriate length are also required for reaching high speed, which enable even heavy-duty vehicles to reach 100 km/h. This way it becomes possible to test the braking systems of trucks and buses.

An adequate amount of data and test results are necessary to draw the conclusions, which can be achieved by repeated tests. In order to perform repeated tests fluently and safely it is necessary to design a route separated from the test (braking) zone that allows the test vehicle to return to the beginning of the acceleration lane quickly and safely.

Goal and utilization

The significance of braking system testing

The braking systems of vehicles, especially those of motorised vehicles play a highly important role in road safety. The activation of the braking systems decelerates and stops the vehicle (or keeps it in an immobile standing position, e.g. with the handbrake). Depending on the country, different national or occasionally international regulations apply to braking systems. The braking effect of an installed system depends on several factors, e.g. on the human factors (routine, health condition and mental state of the driver), technical factors (structure of the system, technical condition of the individual components), weather (e.g. wet, icy surfaces), and the condition and quality of the pavement. Braking test tracks enable the testing of such technical, meteorological and pavement factors.

Traditional tests

Most traditional test tracks are equipped with surfaces suitable for testing ABS, ATC, ESP systems as well as brakeforce intervention systems connected to all braking systems. At the same time such surfaces are also suitable for the testing of other active systems.

Automatic Emergency Braking System tests

The number of necessary vehicle industry tests has multiplied with the implementation of ADAS (advanced driver-assistance systems). The combining of several functions has made the planned tests more complex too. Recently an increasing number of cars are equipped with emergency braking systems. Such systems need to be capable of sensing an obstacle which triggers the command that initiates the braking; at the same time, however, the appropriate intervention (braking) is also indispensable. Protocols for such tests, which all developers strive to comply with (Euro NCAP active safety system tests), already exist; these tests are conducted, however, under highly limited, well predefined circumstances. It is practical to carry out such tests on several different surfaces.

Platooning tests

Platooning tests, i.e. testing vehicles advancing in convoy pose a further challenge. A typical situation to be tested is when the first vehicle produces a signal for intervention (which could even be an intervention based on sensing), and then transmits it to the following vehicles, which need to receive and process the signal with the least possible latency, and initiate the necessary intervention.

Other tests

It is not unusual to use a braking test track for testing the efficiency of the braking system of a vehicle crossing several different lanes angularly.

Braking test tracks on existing proving grounds

Most proving grounds in Europe have braking test tracks. The most well-known examples are the Boxberg Proving Ground constructed by Bosch (Germany), Automotive Testing Papenburg GmbH constructed by Daimler (Germany), Applus Idiada (Spain), Aldenhoven Testing Center (Germany). The Zalaegerszeg Test Track currently under construction in Hungary will also feature a braking test track.

Boxberg Proving Ground, Boxberg, Germany

The braking test track of the Boxberg Proving Ground provides testing opportunities under various grip conditions on its seven lanes differing in quality and grip and its track sections equipped with track wetting functions. The surface of the braking test track is partially shared with one of the acceleration lanes of the dynamic platform.

Available lanes: chequered lane, asphalt, ceramic, basalt (polished), concrete, aquaplaning lane, basalt concrete. [1]

Automotive Testing Papenburg GmbH, Papenburg, Germany

The 300 m long braking test track of the Papenburg Test Ground provides testing opportunities on eight lanes differing in quality and grip, which can be wetted as preferred; furthermore which are connected through a 280 long and 30 m wide acceleration lane to the oval platform, thus enabling acceleration to higher speeds. The braking test track is closed with a 150 m long asphalt safety surface.

Available lanes: chequered lane, asphalt (100 m aquaplaning lane), mixed basalt & asphalt, basalt (polished), asphalt, concrete, “blue asphalt”. [2]

Aldenhoven Testing Center, Aldenhoven, Germany

The length of the braking test track at the Aldenhoven Testing Center is 150 m, which contains an asphalt and a ceramic pavement lane. Both lanes are 4 m wide and may be wetted as preferred. The braking test lane is surrounded on both sides by a safety zone. A 200 m access acceleration lane is also part of the braking test track. [3]

Applus Idiada, Spain, Tarragona

The braking test track at Applus Idiada is divided into two separate zones.

Zone 1 may be used only by one a vehicle at a time. The surface used for the braking tests is 250 m long and has five lanes with different kinds of pavement. The lanes may be wetted as preferred. The braking test track is closed with a safety area.

Lanes: concrete, basalt, asphalt, ceramic, aquaplaning lane

Zone 2 may be used by two vehicles simultaneously, as there is a dividing area between the two lanes used for braking tests. Both lanes are 250 m long and 5 m wide and are paved with asphalt; one of them, however, is not wettable. [4]

Zala ZONE Vehicle Industry Test Track, Zalaegerszeg, Hungary

The braking test track under construction at the Zala ZONE Vehicle Industry Test Track is designed for testing ABS, ATC and ESP systems; it has six special, differently paved and lanes, which can be wetted separately by the inbuilt wetting and draining system. Its 700 m acceleration lane and 200 m long braking surface enables the testing of longer combination vehicles as well. [5]

Related Research Articles

<span class="mw-page-title-main">Road</span> Land route for travel by vehicles

A road is a thoroughfare for the conveyance of traffic that mostly has an improved surface for use by vehicles and pedestrians. Unlike streets, whose primary function is to serve as public spaces, the main function of roads is transportation.

<span class="mw-page-title-main">Highway engineering</span> Civil engineering of roads, bridges, and tunnels

Highway engineering is a professional engineering discipline branching from the civil engineering subdiscipline of transportation engineering that involves the planning, design, construction, operation, and maintenance of roads, highways, streets, bridges, and tunnels to ensure safe and effective transportation of people and goods. Highway engineering became prominent towards the latter half of the 20th century after World War II. Standards of highway engineering are continuously being improved. Highway engineers must take into account future traffic flows, design of highway intersections/interchanges, geometric alignment and design, highway pavement materials and design, structural design of pavement thickness, and pavement maintenance.

<span class="mw-page-title-main">Road surface</span> Road covered with durable surface material

A road surface or pavement is the durable surface material laid down on an area intended to sustain vehicular or foot traffic, such as a road or walkway. In the past, gravel road surfaces, macadam, hoggin, cobblestone and granite setts were extensively used, but these have mostly been replaced by asphalt or concrete laid on a compacted base course. Asphalt mixtures have been used in pavement construction since the beginning of the 20th century and are of two types: metalled (hard-surfaced) and unmetalled roads. Metalled roadways are made to sustain vehicular load and so are usually made on frequently used roads. Unmetalled roads, also known as gravel roads or dirt roads, are rough and can sustain less weight. Road surfaces are frequently marked to guide traffic.

<span class="mw-page-title-main">Aquaplaning</span> Loss of traction due to water buildup under tires

Aquaplaning or hydroplaning by the tires of a road vehicle, aircraft or other wheeled vehicle occurs when a layer of water builds between the wheels of the vehicle and the road surface, leading to a loss of traction that prevents the vehicle from responding to control inputs. If it occurs to all wheels simultaneously, the vehicle becomes, in effect, an uncontrolled sled. Aquaplaning is a different phenomenon from when water on the surface of the roadway merely acts as a lubricant. Traction is diminished on wet pavement even when aquaplaning is not occurring.

<span class="mw-page-title-main">Rumble strip</span> Road safety feature

Rumble strips are a road safety feature to alert inattentive drivers of potential danger, by causing a tactile fuzzy vibration and audible rumbling transmitted through the wheels into the vehicle interior. A rumble strip is applied along the direction of travel following an edgeline or centerline, to alert drivers when they drift from their lane. Rumble strips may also be installed in a series across the direction of travel, to warn drivers of a stop or slowdown ahead, or of an approaching danger spot.

<span class="mw-page-title-main">Road surface marking</span> Any kind of device or material used on a road surface to convey official information

Road surface marking is any kind of device or material that is used on a road surface in order to convey official information; they are commonly placed with road marking machines. They can also be applied in other facilities used by vehicles to mark parking spaces or designate areas for other uses. In some countries and areas, road markings are conceived as horizontal traffic signs, as opposed to vertical traffic signs placed on posts.

<span class="mw-page-title-main">Skid mark</span> Mark left by any solid which moves against another

A skid mark is the visible mark left by any solid which moves against another, and is an important aspect of trace evidence analysis in forensic science and forensic engineering. Skid marks caused by tires on roads occur when a vehicle wheel stops rolling and slides or spins on the surface of the road. Skid marks can be analyzed to find the maximum and minimum vehicle speed prior to an impact or incident. Skidding can also occur on black ice or diesel deposits on the road and may not leave a mark at all.

<span class="mw-page-title-main">Uniform Tire Quality Grading</span> Standards for passenger car tires

Uniform Tire Quality Grading, commonly abbreviated as UTQG, is a set of standards for passenger car tires that measures a tire's treadwear, temperature resistance and traction. The UTQG was created by the National Highway Traffic Safety Administration in 1978, a branch of the United States Department of Transportation (DOT). All passenger car tires manufactured for sale in the United States since March 31, 1979 are federally mandated to have the UTQG ratings on their sidewall as part of the DOT approval process, in which non-DOT approved tires are not legal for street use in the United States. Light truck tires are not required to have a UTQG. It is not to be confused with the tire code, a supplemental and global standard measuring tire dimensions, load-bearing ability and maximum speed, maintained by tire industry trade organizations and the International Organization for Standardization.

A proving ground (US) is an installation or reservation in which technology such as weapons, military tactics and automobile prototypes are experimented with or tested. Proving grounds can be operated by government bodies or civilian industries. They are distinct from military training areas which are run by the military and intended for the routine training and exercising of troops across the terrain.

General Motors operates several proving grounds.

<span class="mw-page-title-main">Snow tire</span> Tires designed for use on snow and ice

Snow tires, also known as winter tires, are tires designed for use on snow and ice. Snow tires have a tread design with larger gaps than those on conventional tires, increasing traction on snow and ice. Such tires that have passed a specific winter traction performance test are entitled to display a 3PMSF symbol on their sidewalls. Tires designed for winter conditions are optimized to drive at temperatures below 7 °C (45 °F). Studded tires are a type of snow tires which have metal or ceramic studs that protrude from the tire to increase traction on hard-packed snow or ice. Studs abrade dry pavement, causing dust and creating wear in the wheel path. Regulations that require the use of snow tires or permit the use of studs vary by country in Asia and Europe, and by state or province in North America.

<span class="mw-page-title-main">Road slipperiness</span> Low skid resistance condition

Road slipperiness is a condition of low skid resistance due to insufficient road friction. It is a result of snow, ice, water, loose material and the texture of the road surface on the traction produced by the wheels of a vehicle.

Road surface textures are deviations from a planar and smooth surface, affecting the vehicle/tyre interaction. Pavement texture is divided into: microtexture with wavelengths from 0 mm to 0.5 millimetres (0.020 in), macrotexture with wavelengths from 0.5 millimetres (0.020 in) to 50 millimetres (2.0 in) and megatexture with wavelengths from 50 millimetres (2.0 in) to 500 millimetres (20 in).

<span class="mw-page-title-main">Crocodile cracking</span> Distress in asphalt pavement

Crocodile cracking is a common type of distress in asphalt pavement. The following is more closely related to fatigue cracking which is characterized by interconnecting or interlaced cracking in the asphalt layer resembling the hide of a crocodile. Cell sizes can vary in size up to 300 millimetres (12 in) across, but are typically less than 150 millimetres (5.9 in) across. Fatigue cracking is generally a loading failure, but numerous factors can contribute to it. It is often a sign of sub-base failure, poor drainage, or repeated over-loadings. It is important to prevent fatigue cracking, and repair as soon as possible, as advanced cases can be very costly to repair and can lead to formation of potholes or premature pavement failure.

<span class="mw-page-title-main">Road debris</span> Road hazard

Road debris, a form of road hazard, is debris on or off a road. Road debris includes substances, materials, and objects that are foreign to the normal roadway environment. Debris may be produced by vehicular or non-vehicular sources, but in all cases it is considered litter, a form of solid waste. Debris may tend to collect in areas where vehicles do not drive, such as on the edges (shoulder), around traffic islands, and junctions.

Diamond grinding is a pavement preservation technique that corrects a variety of surface imperfections on both concrete and asphalt concrete pavements. Most often utilized on concrete pavement, diamond grinding is typically performed in conjunction with other concrete pavement preservation (CPP) techniques such as road slab stabilization, full- and partial-depth repair, dowel bar retrofit, cross stitching longitudinal cracks or joints and joint and crack resealing. Diamond grinding restores rideability by removing surface irregularities caused during construction or through repeated traffic loading over time. The immediate effect of diamond grinding is a significant improvement in the smoothness of a pavement. Another important effect of diamond grinding is the considerable increase in surface macrotexture and consequent improvement in skid resistance, noise reduction and safety.

<span class="mw-page-title-main">Circuito Monteblanco</span> Spanish motorsport racing circuit

Circuito Monteblanco is a Spanish motorsport racing circuit built in 2005/06. It is located in the municipality of La Palma del Condado, a town in the province of Huelva, South of Spain, at the foot of the Autopista del Quinto Centenario, and is accessible via a network of road links with nearby major cities such as Seville or Faro (Portugal). Both cities have international airports.

<span class="mw-page-title-main">Transportation Research Center</span>

The Transportation Research Center (TRC) is North America's largest multi-user automotive proving ground. It is operated by TRC Inc. The center occupies 4,500 acres in East Liberty, Ohio, about 40 miles northwest of Columbus, Ohio. These 4,500 acres are split between the main TRC property and a rural road/ATV course located approximately 2.5 miles from the main property.

The handling course is a section of vehicle industry proving grounds which provides the possibility to examine vehicle behaviour, vehicle manoeuvrability, and technical settings under controlled no-traffic circumstances. This track, which typically forms a loop, is often compared to smaller racecourses; it is, however strictly designed for testing. The layout of its environment imitates motorway circumstances.

NATRAX, Khandwa, is Asia's longest and one of the high-speed state-of-the-art tracks in India for automotive testing and certification. It is the fifth largest track in the world.

References

  1. 1 2 "Proving ground Boxberg". www.bosch-mobility-solutions.com. Archived from the original on 2017-12-01. Retrieved 2018-02-06.
  2. 1 2 "ATP Automotive Testing Papenburg GmbH - Downloads - Brochure / Printed materials". atppbg.de. Retrieved 2018-02-06.
  3. 1 2 "Overview". Archived from the original on 2017-12-25. Retrieved 2018-02-06.
  4. 1 2 "Applus Idiada". applusidiada.com. Archived from the original on 2017-08-16. Retrieved 6 February 2018.
  5. "Home - ZalaZone". ZalaZone. Retrieved 2018-02-06.