Cottonization is a process that adapts flax and hemp fibres for spinning with other staple fibres such as cotton or wool. [1] Cottonization removes impurities (non-fibrous materials such as lignin or pectin) and shortens the fiber length of flax for subsequent spinning processes. Cottonized fibers are helpful in blending with other staple fibers such as cotton or wool. [1] [2] [3]
Cottonization can convert flax to short single fibres. These short fibres can be spun similarly to cotton. It includes the process of removing the lignin that holds the hemp fibres together. Lignin gives stalks their rigidity, It acts as a glue that holds the plant cell wall together. [2] [4]
Methods of obtaining cottonized fibers are as below:
Spinning is a twisting technique to form yarn from fibers. The fiber intended is drawn out, twisted, and wound onto a bobbin. A few popular fibers that are spun into yarn other than cotton, which is the most popular, are viscose, animal fibers such as wool, and synthetic polyester. Originally done by hand using a spindle whorl, starting in the 500s AD the spinning wheel became the predominant spinning tool across Asia and Europe. The spinning jenny and spinning mule, invented in the late 1700s, made mechanical spinning far more efficient than spinning by hand, and especially made cotton manufacturing one of the most important industries of the Industrial Revolution.
Textile is an umbrella term that includes various fiber-based materials, including fibers, yarns, filaments, threads, different fabric types, etc. At first, the word "textiles" only referred to woven fabrics. However, weaving is not the only manufacturing method, and many other methods were later developed to form textile structures based on their intended use. Knitting and non-woven are other popular types of fabric manufacturing. In the contemporary world, textiles satisfy the material needs for versatile applications, from simple daily clothing to bulletproof jackets, spacesuits, and doctor's gowns.
Yarn is a long continuous length of interlocked fibres, used in sewing, crocheting, knitting, weaving, embroidery, ropemaking, and the production of textiles. Thread is a type of yarn intended for sewing by hand or machine. Modern manufactured sewing threads may be finished with wax or other lubricants to withstand the stresses involved in sewing. Embroidery threads are yarns specifically designed for needlework. Yarn can be made of a number of natural or synthetic materials, and comes in a variety of colors and thicknesses. Although yarn may be dyed different colours, most yarns are solid coloured with a uniform hue.
Linen is a textile made from the fibers of the flax plant.
Fiber or fibre is a natural or artificial substance that is significantly longer than it is wide. Fibers are often used in the manufacture of other materials. The strongest engineering materials often incorporate fibers, for example carbon fiber and ultra-high-molecular-weight polyethylene.
Worsted is a high-quality type of wool yarn, the fabric made from this yarn, and a yarn weight category. The name derives from Worstead, a village in the English county of Norfolk. That village, together with North Walsham and Aylsham, formed a manufacturing centre for yarn and cloth in the 12th century, when pasture enclosure and liming rendered the East Anglian soil too rich for the older agrarian sheep breeds. In the same period, many weavers from the County of Flanders moved to Norfolk. "Worsted" yarns/fabrics are distinct from woollens : the former is considered stronger, finer, smoother, and harder than the latter.
Mineral wool is any fibrous material formed by spinning or drawing molten mineral or rock materials such as slag and ceramics.
Pulp is a lignocellulosic fibrous material prepared by chemically or mechanically separating cellulose fibers from wood, fiber crops, waste paper, or rags. Mixed with water and other chemical or plant-based additives, pulp is the major raw material used in papermaking and the industrial production of other paper products.
Lyocell is a semi-synthetic fiber used to make textiles for clothing and other purposes. It is a form of regenerated cellulose made by dissolving pulp and dry jet-wet spinning. Unlike rayon made by some of the more common viscose processes, Lyocell production does not use carbon disulfide, which is toxic to workers and the environment. Lyocell was originally trademarked as Tencel in 1982.
Fiber crops are field crops grown for their fibers, which are traditionally used to make paper, cloth, or rope.
Textile manufacturing is a major industry. It is largely based on the conversion of fibre into yarn, then yarn into fabric. These are then dyed or printed, fabricated into cloth which is then converted into useful goods such as clothing, household items, upholstery and various industrial products.
Bast fibre is plant fibre collected from the phloem or bast surrounding the stem of certain dicotyledonous plants. It supports the conductive cells of the phloem and provides strength to the stem. Some of the economically important bast fibres are obtained from herbs cultivated in agriculture, as for instance flax, hemp, or ramie, but bast fibres from wild plants, as stinging nettle, and trees such as lime or linden, willow, oak, wisteria, and mulberry have also been used in the past. Bast fibres are classified as soft fibres, and are flexible. Fibres from monocotyledonous plants, called "leaf fibre", are classified as hard fibres and are stiff.
A staple fiber is a textile fiber of discrete length. The opposite is a filament fiber, which comes in continuous lengths. Staple length is a characteristic fiber length of a sample of staple fibers. A fiber is made up of natural substances and is known for being longer than it is wide. It is an essential criterion in yarn spinning, and aids in cohesion and twisting. Compared to synthetic fibers, natural fibers tend to have different and shorter lengths. The quality of natural fibers like cotton is categorized into staple length such as short, medium, long staple, and extra-long. Gossypium barbadense, one of several cotton species, produces extra-long staple fibers. The staple fibers may be obtained from natural and synthetic sources. In the case of synthetics and blends, the filament yarns are cut to a predetermined length.
Textile manufacturing is one of the oldest human activities. The oldest known textiles date back to about 5000 B.C. In order to make textiles, the first requirement is a source of fibre from which a yarn can be made, primarily by spinning. The yarn is processed by knitting or weaving to create cloth. The machine used for weaving is the loom. Cloth is finished by what are described as wet process to become fabric. The fabric may be dyed, printed or decorated by embroidering with coloured yarns.
Cellulose fibers are fibers made with ethers or esters of cellulose, which can be obtained from the bark, wood or leaves of plants, or from other plant-based material. In addition to cellulose, the fibers may also contain hemicellulose and lignin, with different percentages of these components altering the mechanical properties of the fibers.
Scutching is a step in the processing of cotton or the dressing of flax or hemp in preparation for spinning. The scutching process separates the impurities from the raw material, such as the seeds from raw cotton or the straw and woody stem from flax fibers. Scutching can be done by hand or by a machine known as a scutcher. Hand scutching of flax is done with a wooden scutching knife and a small iron scraper. The end products of scutching flax are the long finer flax fibers called line, short coarser fibers called tow, and waste woody matter called shives.
Wood-free paper is paper created exclusively from chemical pulp rather than mechanical pulp. Chemical pulp is normally made from pulpwood, but is not considered wood as most of the lignin is removed and separated from the cellulose fibers during processing, whereas mechanical pulp retains most of its wood components and can therefore still be described as wood. Wood-free paper is not as susceptible to yellowing as paper containing mechanical pulp. Wood-free paper offers several environmental and economic benefits, including reduced deforestation, decreased energy consumption, and improved waste management. The term Wood-free paper can be rather misleading or confusing for someone unfamiliar with the papermaking process because paper is normally made from wood pulp derived from trees and shrubs. However, wood free paper does not mean that the paper in question is not made from wood pulp but it means that the lignin in the wood fiber has been removed by a chemical process.
Shives, also known as shoves, boon or hurd, are the wooden refuse removed during processing flax, hemp, or jute, as opposed to the fibres (tow). Shives consist of "the woody inner portion of the hemp stalk, broken into pieces and separated from the fiber in the processes of breaking and scutching" and "correspond to the shives in flax, but are coarser and usually softer in texture". Shives are a by-product of fiber production.
Hemp paper is paper varieties consisting exclusively or to a large extent from pulp obtained from fibers of industrial hemp. The products are mainly specialty papers such as cigarette paper, banknotes and technical filter papers. Compared to wood pulp, hemp pulp offers a four to five times longer fibre, a significantly lower lignin fraction as well as a higher tear resistance and tensile strength. Because the paper industry's processes have been optimized for wood as the feedstock, production costs currently are much higher than for paper from wood.
A blend is a mixture of two or more fibers. In yarn spinning, different compositions, lengths, diameters, or colors may be combined to create a blend. Blended textiles are fabrics or yarns produced with a combination of two or more types of different fibers, or yarns to obtain desired traits and aesthetics. Blending is possible at various stages of textile manufacturing. The term, blend, refers to spun fibers or a fabric composed of such fibers. There are several synonymous terms: a combination yarn is made up of two strands of different fibers twisted together to form a ply; a mixture or mixed cloth refers to blended cloths in which different types of yarns are used in warp and weft sides.