Cross-training (business)

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Cross-training in business operations, also known as multiskilling, [1] [2] involves training employees for flexible response to changing production schedules.

Contents

Cross-training has been closely linked to cellular manufacturing—for example, in a book segment, "Cross Training in Cells and Flow Lines." [3] That linkage is more thoroughly discussed in a book by Suri, [4] which includes the benefits of posting in the work place a training matrix: Each employee in the area is listed as a row on the matrix, with various skills as columns. As an employee masters a skill, a check mark is entered in the matrix. Having multiple check marks becomes a visual source of recognition and pride by the employee.

Sometimes, as an enabler of cross-training, the company adopts (perhaps as an element of a contract with the labor union) skill-base pay, [5] [6] which refers to a pay-for-skills incentive; for example, for each new skill mastered, the employee's wage rate is increased by some amount, such as $0.50 per hour.

A close partner of cross-training is job rotation. That is, for a multi-skilled employee to maintain skill levels, it is necessary for that employee periodically to rotate among jobs calling for those skills—and to do so often enough that skills do not deteriorate. As one example, at Signicast Corp., Milwaukee, Wisc (producing investment castings) cross-trained operatives rotated among jobs every 4 to 6 hours. [7]

The concept of cross-training for front-line associates can apply also to the technical and professional staff—in that case being referred to as cross-careering. [8]

Advantages

Other advantages include:

See also

Related Research Articles

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References

  1. ↑ Nicholas, J. 2011. Lean Production for Competitive Advantage: A Comprehensive Guide to Lean Methodologies and Management Practices (Boca Raton, Fla.: CRC Press): 326.
  2. ↑ Hall. R.W. 1987. Attaining Manufacturing Excellence: Just in Time, Total Quality, Total People Involvement (Homewood, Ill., Dow Jones-Irwin): 106-7, 113-14, 127, 141-42.
  3. ↑ Schonberger, R. J. 1990. Building a Chain of Customers: Linking Business Functions to Create the World Class Company (New York: Free Press): 125-126.
  4. ↑ Suri, R. 1998. Quick Response Manufacturing: A Company-wide Approach to Reducing Lead Times (Portland, Ore.: Productivity, Inc.): 96-97, 122-123, 351, 477.
  5. ↑ Shuster, J.R., Zingheim, P.K. 1992. The New Pay: Linking Employee and Organizational Performance (New York: Lexington Books): 106-109.
  6. ↑ Sandras, W.A., Jr. 1989. Just-in-Time: Making It Happen--Unleashing the Power of Continuous Improvement (Essex Junction, Vt.: Oliver Wight Publications, Inc.): 228-229.
  7. ↑ Selko, A. 2008. "Automation helps Signicast stay ahead of the curve" Industry Week (July): 24.
  8. ↑ Schonberger, R.J. 2001. Let's Fix It! Overcoming the Crisis in Manufacturing (New York: Free Press): 20, 54, 251.
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