Doubling is a textile industry term synonymous with combining. It can be used for various processes during spinning. During the carding stage, several sources of roving are doubled together and drawn, to remove variations in thickness. After spinning, yarn is doubled for many reasons. Yarn may be doubled to produce warp for weaving, to make cotton for lace, crochet and knitting. [1] It is used for embroidery threads and sewing threads, for example: sewing thread is usually 6-cable thread. Two threads of spun 60s cotton are twisted together, and three of these double threads are twisted into a cable, of what is now 5s yarn. This is mercerised, gassed (AKA flamed) and wound onto a bobbin. [2]
Bale breaker | Blowing room | |||||
Willowing | ||||||
Breaker scutcher | Batting | |||||
Finishing scutcher | Lapping | Teasing | ||||
Carding | Carding room | |||||
Sliver lap | ||||||
Combing | ||||||
Drawing | ||||||
Slubbing | ||||||
Intermediate | ||||||
Roving | Fine roving | |||||
Mule spinning | Ring spinning | Spinning | ||||
Reeling | Doubling | |||||
Winding | Bundling | Bleaching | ||||
Weaving shed | Winding | |||||
Beaming | Cabling | |||||
Warping | Gassing | |||||
Sizing/slashing/dressing | Spooling | |||||
Weaving | ||||||
Cloth | Yarn (cheese) Bundle | Sewing thread |
In a wider sense carding can refer to the four processes of willowing, lapping, carding and drawing. During willowing the fibres are loosened; in lapping the dust is removed to create a flat sheet or lap of fibres. Carding combs the tangled lap into a thick rope or sliver of 1/2 inch in diameter, and removes the shorter fibres creating a stronger yarn.
During the carding process the staples are separated and then assembled into a loose strand (sliver or tow). The carders line up the staples to prepare them for spinning. The carding machine consists mainly of one big roller with smaller ones surrounding it. All of the rollers are covered in small teeth, and as the cotton progresses further on the teeth get finer (i.e. closer together). The cotton leaves the carding machine in the form of a sliver; a large rope of fibres. [3]
In drawing, four slivers are combined into one. Repeated drawing decreases the quality of the sliver drastically, disabling finer counts from being spun. [4] Each sliver will have thin and thick spots. By combining, or doubling several slivers together a more consistent size can be reached. The slivers are separated into rovings. These rovings (or slubbings) are then what are used in the spinning process. [5]
For machine processing, a roving is about the width of a pencil. The rovings are collected in a drum and proceed to the slubbing frame which adds twist, and winds onto bobbins. Intermediate Frames are used to repeat the slubbing process to produce a finer yarn, and then the roving frames reduces it to a finer thread, gives more twist, makes more regular and even in thickness, and winds onto a smaller tube. [6]
Over time the processes were refined. At Masson Mill and at Helmshore, there are Derby Doublers. The Masson machine, built by Platts of Oldham in 1902, doubled rovings from the breaker cards into card lap. This was then passed through the finisher card to produce the rovings [7] This process was known as double carding. The Derby Doubler was patented by Evan Leigh of Ashton-under-Lyne (21 December 1810 – 2 February 1876) and, though superseded, still continued in service in condensing coarse counts. [8]
Doubling of yarn where two or more stands or ends of yarn are twisted together. There are many purposes where doubled yarn is used. Sometimes thread is doubled to make warp, and it is invariably used for the manufacture of knitting yarn, crochet yarn and sewing yarn. All these yarns must be smooth and free from knots. In a sewing thread, the treads are doubled in two phases. Two or three strands are twisted together then three of these threads are twisted together, to form a six or nine cord. [9] The spun yarn is wound onto a bobbin using a doubling winding machine, and two or more of these bobbins are placed on doubling frame (doubling winding machine). The ends pass through a series of rollers and twisted together onto one bobbin using a spindle and flyer. The process here is similar to that found in one of Arkwrights Water frames, though the size of the ring, spindle and traveller are predictably larger. Alternatively a 'twiner' is used: this is a modified spinning mule and is mainly consigned to the doubling of warp thread. [10] High quality doubling depended on keeping the tension correct and feeding the produced thread evenly and tightly on a bobbin or flangeless paper tubes [11]
Spinning is a twisting technique to form yarn from fibers. The fiber intended is drawn out, twisted, and wound onto a bobbin. A few popular fibers that are spun into yarn other than cotton, which is the most popular, are viscose, animal fibers such as wool, and synthetic polyester. Originally done by hand using a spindle whorl, starting in the 500s AD the spinning wheel became the predominant spinning tool across Asia and Europe. The spinning jenny and spinning mule, invented in the late 1700s, made mechanical spinning far more efficient than spinning by hand, and especially made cotton manufacturing one of the most important industries of the Industrial Revolution.
Yarn is a long continuous length of interlocked fibres, used in sewing, crocheting, knitting, weaving, embroidery, ropemaking, and the production of textiles. Thread is a type of yarn intended for sewing by hand or machine. Modern manufactured sewing threads may be finished with wax or other lubricants to withstand the stresses involved in sewing. Embroidery threads are yarns specifically designed for needlework. Yarn can be made of a number of natural or synthetic materials, and comes in a variety of colors and thicknesses. Although yarn may be dyed different colours, most yarns are solid coloured with a uniform hue.
A spinning wheel is a device for spinning thread or yarn from fibres. It was fundamental to the cotton textile industry prior to the Industrial Revolution. It laid the foundations for later machinery such as the spinning jenny and spinning frame, which displaced the spinning wheel during the Industrial Revolution.
Worsted is a high-quality type of wool yarn, the fabric made from this yarn, and a yarn weight category. The name derives from Worstead, a village in the English county of Norfolk. That village, together with North Walsham and Aylsham, formed a manufacturing centre for yarn and cloth in the 12th century, when pasture enclosure and liming rendered the East Anglian soil too rich for the older agrarian sheep breeds. In the same period, many weavers from the County of Flanders moved to Norfolk. "Worsted" yarns/fabrics are distinct from woollens : the former is considered stronger, finer, smoother, and harder than the latter.
Carding is a mechanical process that disentangles, cleans and intermixes fibres to produce a continuous web or sliver suitable for subsequent processing. This is achieved by passing the fibres between differentially moving surfaces covered with "card clothing", a firm flexible material embedded with metal pins. It breaks up locks and unorganised clumps of fibre and then aligns the individual fibres to be parallel with each other. In preparing wool fibre for spinning, carding is the step that comes after teasing.
The spinning jenny is a multi-spindle spinning frame, and was one of the key developments in the industrialisation of textile manufacturing during the early Industrial Revolution. It was invented in 1764 or 1765 by James Hargreaves in Stan hill, Oswaldtwistle, Lancashire in England.
The spinning frame is an Industrial Revolution invention for spinning thread or yarn from fibres such as wool or cotton in a mechanized way. It was developed in 18th-century Britain by Richard Arkwright and John Kay.
Textile manufacturing is a major industry. It is largely based on the conversion of fibre into yarn, then yarn into fabric. These are then dyed or printed, fabricated into cloth which is then converted into useful goods such as clothing, household items, upholstery and various industrial products.
The spinning mule is a machine used to spin cotton and other fibres. They were used extensively from the late 18th to the early 20th century in the mills of Lancashire and elsewhere. Mules were worked in pairs by a minder, with the help of two boys: the little piecer and the big or side piecer. The carriage carried up to 1,320 spindles and could be 150 feet (46 m) long, and would move forward and back a distance of 5 feet (1.5 m) four times a minute.
Cotton-spinning machinery is machines which process prepared cotton roving into workable yarn or thread. Such machinery can be dated back centuries. During the 18th and 19th centuries, as part of the Industrial Revolution cotton-spinning machinery was developed to bring mass production to the cotton industry. Cotton spinning machinery was installed in large factories, commonly known as cotton mills.
Belper North Mill, also known as Strutt's North Mill in Belper, is one of the Derwent Valley Mills, given UNESCO World Heritage Status in 2001.
Spinning is an ancient textile art in which plant, animal or synthetic fibres are drawn out and twisted together to form yarn. For thousands of years, fibre was spun by hand using simple tools, the spindle and distaff. It was only with the invention of the spinning wheel in the Islamic world circa 1030, and its subsequent introduction to China, India and Europe in the High Middle Ages, that the output of individual spinners dramatically increased. Mass production later arose in the 18th century with the beginnings of the Industrial Revolution. Hand-spinning remains a popular handicraft.
Textile fibers, threads, yarns and fabrics are measured in a multiplicity of units.
A sliver is a long bundle of fibre that is generally used to spin yarn. A sliver is created by carding or combing the fibre, which is then drawn into long strips where the fibre is parallel. When sliver is drawn further and given a slight twist, it becomes roving.
Helmshore Mills are two mills built on the River Ogden in Helmshore, Lancashire. Higher Mill was built in 1796 for William Turner, and Whitaker's Mill was built in the 1820s by the Turner family. In their early life they alternated between working wool and cotton. By 1920 they were working shoddy as condensor mule mills; and equipment has been preserved and is still used. The mills closed in 1967 and they were taken over by the Higher Mills Trust, whose trustees included historian and author Chris Aspin and politician Dr Rhodes Boyson, who maintained it as a museum. The mills are said to the most original and best-preserved examples of both cotton spinning and woollen fulling left in the country that are still operational.
Textile manufacturing is one of the oldest human activities. The oldest known textiles date back to about 5000 B.C. In order to make textiles, the first requirement is a source of fibre from which a yarn can be made, primarily by spinning. The yarn is processed by knitting or weaving to create cloth. The machine used for weaving is the loom. Cloth is finished by what are described as wet process to become fabric. The fabric may be dyed, printed or decorated by embroidering with coloured yarns.
Ring spinning is a spindle-based method of spinning fibres, such as cotton, flax or wool, to make a yarn. The ring frame developed from the throstle frame, which in its turn was a descendant of Arkwright's water frame. Ring spinning is a continuous process, unlike mule spinning which uses an intermittent action. In ring spinning, the roving is first attenuated by using drawing rollers, then spun and wound around a rotating spindle which in its turn is contained within an independently rotating ring flyer. Traditionally ring frames could only be used for the coarser counts, but they could be attended by semi-skilled labour.
Bradford Industrial Museum, established 1974 in Moorside Mills, Eccleshill, Bradford, United Kingdom, specializes in relics of local industry, especially printing and textile machinery, kept in working condition for regular demonstrations to the public. There is a Horse Emporium in the old canteen block plus a shop in the mill, and entry is free of charge.
Silk throwing is the industrial process wherein silk that has been reeled into skeins, is cleaned, receives a twist and is wound onto bobbins. The yarn is now twisted together with threads, in a process known as doubling. Colloquially silk throwing can be used to refer to the whole process: reeling, throwing and doubling. Silk had to be thrown to make it strong enough to be used as organzine for the warp in a loom, or tram for weft.
Tower Mill is a cotton mill in Dukinfield, Greater Manchester, England. It is a grade II listed building. It was designed by Potts, Pickup & Dixon in 1885 and spun cotton, using mules and spinning frames until 1955 when it was no longer used as a cotton mill and was subsequently used by various industries and divided into small units, at one point plans were even passed for the mill to be converted into luxury apartments but with the recession in 2007/8 this plan was abandoned. After several years of lying empty it was eventually bought in 2013, restored and re-equipped to ring spin superfine cotton yarns in 2016 and is now after the absence for many years the only cotton mill in production in the United Kingdom.