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Dry mortar production line (or dry mortar machine) is a set of machinery that produces dry mortar (also known as dry premixed mortar or hydraulicity cement mortar) for construction industry and other uses. It is mainly composed of elevator, premix bin, stock bin, mixing engine, finished product warehouse, automatic packing machine, dust collector and electric control cabinet. Dry mortar mixer can be vertical or horizontal type and there are many models for choosing according to customer's actual conditions.
The paddles carried by a pair of counter-rotating spindles throw the aggregates up and cause zero gravity phenomenon. The aggregates get mixed into each other, and form a fluidized zero gravity zone. Swirling air generates surround the spindles and moves the aggregates for uniform mixing. Final mixture is transferred to storage bin through pneumatic gate.
According to the structure, the dry mortar production line can be classified as four different types: Tower type, Stair type, Block type and Flat type. According to the operating mode, the dry mortar production line can be classified as manual type, auto-manual type, auto type. [1]
According to the output size, it can be divided into simple dry mortar production line and automatic dry mortar plant. The output of simple line is generally 1-8t per hour, and the output of automatic line is generally more than 15t per hour. The solution can be customized according to the customer's site and budget. [2]
The dry mortar production line can be adopted in production processes of regular dry masonry mortar, plastering mortar, thermal mortar, anti-crack mortar, self-leveling mortar and Decorative mortar etc.
High efficiency, low cost, easy operation and high quality;
Easy to install and maintain;
Low noise and energy consumption;
Dry mix mortar production line has wide application, which can be used to produce varieties of mortars.
Concrete is a composite material composed of fine and coarse aggregate bonded together with a fluid cement that hardens (cures) over time. Concrete is the second-most-used substance in the world after water, and is the most widely used building material. Its usage worldwide, ton for ton, is twice that of steel, wood, plastics, and aluminum combined. Globally, the ready-mix concrete industry, the largest segment of the concrete market, is projected to exceed $600 billion in revenue by 2025. This widespread use results in a number of environmental impacts. Most notably, the production process for cement produces large volumes of greenhouse gas emissions, leading to net 8% of global emissions. Other environmental concerns include widespread illegal sand mining, impacts on the surrounding environment such as increased surface runoff or urban heat island effect, and potential public health implications from toxic ingredients. Significant research and development is being done to try to reduce the emissions or make concrete a source of carbon sequestration, and increase recycled and secondary raw materials content into the mix to achieve a circular economy. Concrete is expected to be a key material for structures resilient to climate disasters, as well as a solution to mitigate the pollution of other industries, capturing wastes such as coal fly ash or bauxite tailings and residue.
Masonry is the building of structures from individual units, which are often laid in and bound together by mortar; the term masonry can also refer to the units themselves. The common materials of masonry construction are brick, building stone such as marble, granite, and limestone, cast stone, concrete block, glass block, and adobe. Masonry is generally a highly durable form of construction. However, the materials used, the quality of the mortar and workmanship, and the pattern in which the units are assembled can substantially affect the durability of the overall masonry construction. A person who constructs masonry is called a mason or bricklayer. These are both classified as construction trades.
Sewerage is the infrastructure that conveys sewage or surface runoff using sewers. It encompasses components such as receiving drains, manholes, pumping stations, storm overflows, and screening chambers of the combined sewer or sanitary sewer. Sewerage ends at the entry to a sewage treatment plant or at the point of discharge into the environment. It is the system of pipes, chambers, manholes, etc. that conveys the sewage or storm water.
Stonemasonry or stonecraft is the creation of buildings, structures, and sculpture using stone as the primary material. It is one of the oldest activities and professions in human history. Many of the long-lasting, ancient shelters, temples, monuments, artifacts, fortifications, roads, bridges, and entire cities were built of stone. Famous works of stonemasonry include the Egyptian pyramids, the Taj Mahal, Cusco's Incan Wall, Easter Island's statues, Angkor Wat, Borobudur, Tihuanaco, Tenochtitlan, Persepolis, the Parthenon, Stonehenge, the Great Wall of China, and Chartres Cathedral.
Mortar and pestle is a set of two simple tools used from the Stone Age to the present day to prepare ingredients or substances by crushing and grinding them into a fine paste or powder in the kitchen, laboratory, and pharmacy. The mortar is characteristically a bowl, typically made of hard wood, metal, ceramic, or hard stone such as granite. The pestle is a blunt, club-shaped object. The substance to be ground, which may be wet or dry, is placed in the mortar where the pestle is pounded, pressed, and rotated into the substance until the desired texture is achieved.
Mortar is a workable paste which hardens to bind building blocks such as stones, bricks, and concrete masonry units, to fill and seal the irregular gaps between them, spread the weight of them evenly, and sometimes to add decorative colors or patterns to masonry walls. In its broadest sense, mortar includes pitch, asphalt, and soft mud or clay, as those used between mud bricks, as well as cement mortar. The word "mortar" comes from Old French mortier, "builder's mortar, plaster; bowl for mixing." (13c.).
Propulsion transmission is the mode of transmitting and controlling propulsion power of a machine. The term transmission properly refers to the whole drivetrain, including clutch, gearbox, prop shaft, differential, and final drive shafts. In the United States the term is sometimes used in casual speech to refer more specifically to the gearbox alone, and detailed usage differs. The transmission reduces the higher engine speed to the slower wheel speed, increasing torque in the process. Transmissions are also used on pedal bicycles, fixed machines, and where different rotational speeds and torques are adapted.
An industrial process control in continuous production processes is a discipline that uses industrial control systems to achieve a production level of consistency, economy and safety which could not be achieved purely by human manual control. It is implemented widely in industries such as automotive, mining, dredging, oil refining, pulp and paper manufacturing, chemical processing and power generating plants.
Lime is a calcium-containing inorganic material composed primarily of oxides, and hydroxide, usually calcium oxide and/or calcium hydroxide. It is also the name for calcium oxide which occurs as a product of coal-seam fires and in altered limestone xenoliths in volcanic ejecta. The International Mineralogical Association recognizes lime as a mineral with the chemical formula of CaO. The word lime originates with its earliest use as building mortar and has the sense of sticking or adhering.
Operations management is an area of management concerned with designing and controlling the process of production and redesigning business operations in the production of goods or services. It involves the responsibility of ensuring that business operations are efficient in terms of using as few resources as needed and effective in meeting customer requirements.
Autoclaved aerated concrete (AAC) is a lightweight, precast, foam concrete building material suitable for producing concrete masonry unit like blocks. Composed of quartz sand (SiO2 with impurities), calcined calcium sulfate (or plaster of paris), lime (CaO), cement, water and aluminum powder, AAC products are cured under heat and pressure in an autoclave. Invented in the mid-1920s, AAC simultaneously provides structure, insulation, and fire- and mold-resistance. Forms include blocks, wall panels, floor and roof panels, cladding (façade) panels and lintels.
Lime mortar or torching is composed of lime and an aggregate such as sand, mixed with water. The ancient Egyptians were the first to use lime mortars, which they used to plaster their temples. In addition, the Egyptians also incorporated various limes into their religious temples as well as their homes. Indian traditional structures built with lime mortar, which are more than 4,000 years old like Mohenjo-daro is still a heritage monument of Indus valley civilization in Pakistan. It is one of the oldest known types of mortar also used in ancient Rome and Greece, when it largely replaced the clay and gypsum mortars common to ancient Egyptian construction.
Islanding is the condition in which a distributed generator (DG) continues to power a location even though external electrical grid power is no longer present. Islanding can be dangerous to utility workers, who may not realize that a circuit is still powered, and it may prevent automatic re-connection of devices. Additionally, without strict frequency control, the balance between load and generation in the islanded circuit can be violated, thereby leading to abnormal frequencies and voltages. For those reasons, distributed generators must detect islanding and immediately disconnect from the circuit; this is referred to as anti-islanding.
A compressed earth block (CEB), also known as a pressed earth block or a compressed soil block, is a building material made primarily from an appropriate mix of fairly dry inorganic subsoil, non-expansive clay, sand, and aggregate. Forming compressed earth blocks requires dampening, mechanically pressing at high pressure, and then drying the resulting material. If the blocks are stabilized with a chemical binder such as Portland cement they are called compressed stabilized earth block (CSEB) or stabilized earth block (SEB). Typically, around 3,000 psi (21 MPa) is applied in compression, and the original material volume is reduced by about half.
A conveyor system is a common piece of mechanical handling equipment that moves materials from one location to another. Conveyors are especially useful in applications involving the transport of heavy or bulky materials. Conveyor systems allow quick and efficient transport for a wide variety of materials, which make them very popular in the material handling and packaging industries. They also have popular consumer applications, as they are often found in supermarkets and airports, constituting the final leg of item/ bag delivery to customers. Many kinds of conveying systems are available and are used according to the various needs of different industries. There are chain conveyors as well. Chain conveyors consist of enclosed tracks, I-Beam, towline, power & free, and hand pushed trolleys.
A checkweigher is an automatic or manual machine for checking the weight of packaged commodities. It is normally found at the offgoing end of a production process and is used to ensure that the weight of a pack of the commodity is within specified limits. Any packs that are outside the tolerance are taken out of line automatically.
A concrete plant, also known as a batch plant or batching plant or a concrete batching plant, is equipment that combines various ingredients to form concrete. Some of these inputs include water, air, admixtures, sand, aggregate, fly ash, silica fume, slag, and cement. A concrete plant can have a variety of parts and accessories, including: mixers, cement batchers, aggregate batchers, conveyors, radial stackers, aggregate bins, cement bins, heaters, chillers, cement silos, batch plant controls, and dust collectors.
Concrete is produced in a variety of compositions, finishes and performance characteristics to meet a wide range of needs.
In metalworking and woodworking, an automatic lathe is a lathe with an automatically controlled cutting process. Automatic lathes were first developed in the 1870s and were mechanically controlled. From the advent of NC and CNC in the 1950s, the term automatic lathe has generally been used for only mechanically controlled lathes, although some manufacturers market Swiss-type CNC lathes as 'automatic'.
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