Edge crush test

Last updated

The edge crush test is a laboratory test method that is used to measure the cross-direction crushing of a sample of corrugated board. It gives information on the ability of a particular board construction to resist crushing. It provides some relationship with the peak top-to-bottom compression strength of empty singlewall regular slotted containers in laboratory conditions.

The edge crush resistance R, expressed in kilonewtons per meter (kN/m) is calculated by the equation: , where is the mean value of the maximum force and is measured in newtons. More details are laid down in ISO 3037.

Corrugated fiberboard can be evaluated by many material test methods including an edge crush test. There have been efforts to estimate the compression strength of a box (usually empty, regular singlewall slotted containers, top-to-bottom) based on various board properties. Some have involved finite element analysis. [1] One of the commonly referenced empirical estimations was published by McKee in 1963. [2] This used the board ECT, the MD and CD flexural stiffness, the box perimeter, and the box depth. Simplifications have used a formula involving the board ECT, the board thickness, and the box perimeter. Most estimations do not relate well to other box orientations, box styles, or to filled boxes.

In order to calculate the value of BCT (Box compression test), the formula of McKee would be the easiest but also the least accurate[ opinion ]. The ratio of height to the circumference must be greater than 1:7; even then, are many reservations.

Simplified McKee formula:

BCT = Box compression test in Pounds
U = box outline in inch
d = thickness of corrugated board in inch

Related Research Articles

In fluid dynamics, the Nusselt number (Nu) is the ratio of convective to conductive heat transfer at a boundary in a fluid. Convection includes both advection and diffusion (conduction). The conductive component is measured under the same conditions as the convective but for a hypothetically motionless fluid. It is a dimensionless number, closely related to the fluid's Rayleigh number.

Corrugated fiberboard is a material consisting of a fluted corrugated sheet and one or two flat linerboards. It is made on "flute lamination machines" or "corrugators" and is used for making cardboard boxes. The corrugated medium sheet and the linerboard(s) are made of kraft containerboard, a paperboard material usually over 0.01 inches (0.25 mm) thick. Corrugated fiberboard is sometimes called 'corrugated cardboard', although cardboard might be any heavy paper-pulp based board.

Centroid Mean ("average") position of all the points in a shape

In mathematics and physics, the centroid or geometric center of a plane figure is the arithmetic mean position of all the points in the figure. Informally, it is the point at which a cutout of the shape could be perfectly balanced on the tip of a pin. The same definition extends to any object in n-dimensional space.

Compressive strength Capacity of a material or structure to withstand loads tending to reduce size

In mechanics, compressive strength or compression strength is the capacity of a material or structure to withstand loads tending to reduce size. In other words, compressive strength resists compression, whereas tensile strength resists tension. In the study of strength of materials, tensile strength, compressive strength, and shear strength can be analyzed independently.

Paperboard Thick paper-based material

Paperboard is a thick paper-based material. While there is no rigid differentiation between paper and paperboard, paperboard is generally thicker than paper and has certain superior attributes such as foldability and rigidity. According to ISO standards, paperboard is a paper with a grammage above 250 g/m2, but there are exceptions. Paperboard can be single- or multi-ply.

Thermal shock is a type of rapidly transient mechanical load. By definition, it is a mechanical load caused by a rapid change of temperature of a certain point. It can be also extended to the case of a thermal gradient, which makes different parts of an object expand by different amounts. This differential expansion can be more directly understood in terms of strain, than in terms of stress, as it is shown in the following. At some point, this stress can exceed the tensile strength of the material, causing a crack to form. If nothing stops this crack from propagating through the material, it will cause the object's structure to fail.

The heat transfer coefficient or film coefficient, or film effectiveness, in thermodynamics and in mechanics is the proportionality constant between the heat flux and the thermodynamic driving force for the flow of heat :

Vickers hardness test

The Vickers hardness test was developed in 1921 by Robert L. Smith and George E. Sandland at Vickers Ltd as an alternative to the Brinell method to measure the hardness of materials. The Vickers test is often easier to use than other hardness tests since the required calculations are independent of the size of the indenter, and the indenter can be used for all materials irrespective of hardness. The basic principle, as with all common measures of hardness, is to observe a material's ability to resist plastic deformation from a standard source. The Vickers test can be used for all metals and has one of the widest scales among hardness tests. The unit of hardness given by the test is known as the Vickers Pyramid Number (HV) or Diamond Pyramid Hardness (DPH). The hardness number can be converted into units of pascals, but should not be confused with pressure, which uses the same units. The hardness number is determined by the load over the surface area of the indentation and not the area normal to the force, and is therefore not pressure.

In statistics, ordinary least squares (OLS) is a type of linear least squares method for estimating the unknown parameters in a linear regression model. OLS chooses the parameters of a linear function of a set of explanatory variables by the principle of least squares: minimizing the sum of the squares of the differences between the observed dependent variable in the given dataset and those predicted by the linear function of the independent variable.

Cardboard box Type of packaging

Cardboard boxes are industrially prefabricated boxes, primarily used for packaging goods and materials and can also be recycled. Specialists in industry seldom use the term cardboard because it does not denote a specific material.

Flexural strength

Flexural strength, also known as modulus of rupture, or bend strength, or transverse rupture strength is a material property, defined as the stress in a material just before it yields in a flexure test. The transverse bending test is most frequently employed, in which a specimen having either a circular or rectangular cross-section is bent until fracture or yielding using a three point flexural test technique. The flexural strength represents the highest stress experienced within the material at its moment of yield. It is measured in terms of stress, here given the symbol .

Three-point flexural test Standard procedure for measuring modulus of elasticity in bending

The three-point bending flexural test provides values for the modulus of elasticity in bending , flexural stress , flexural strain and the flexural stress–strain response of the material. This test is performed on a universal testing machine with a three-point or four-point bend fixture. The main advantage of a three-point flexural test is the ease of the specimen preparation and testing. However, this method has also some disadvantages: the results of the testing method are sensitive to specimen and loading geometry and strain rate.

Package cushioning Protective packaging

Package cushioning is used to protect items during shipment. Vibration and impact shock during shipment and loading/unloading are controlled by cushioning to reduce the chance of product damage.

A variety of tests are used to determine ink and paper and paperboard quality, and to measure their interactions. They are necessary to balance print quality, cost, and wear on the press. Some of the important paper and ink tests are listed here:

The container compression test measures the compressive strength of packages such as boxes, drums, and cans. It usually provides a plot of deformation vs compressive force.

The Ship and Offshore Structural Mechanics Laboratory (SSML) is a laboratory in the Department of Naval Architecture and Ocean Engineering of Pusan National University. The SSML develops methods useful for strength analysis and structural design of marine structures. The methods developed should be helpful for achievement of high performance of the structural system. The Laboratory has the facilities for numerical and experimental studies. This includes mechanical testing equipment and high-speed computers with non-linear finite element programmes.

Corrugated box design

Corrugated box design is the process of matching design factors for corrugated fiberboard boxes with the functional physical, processing and end-use requirements. Packaging engineers work to meet the performance requirements of a box while controlling total costs throughout the system.

Package testing

Package testing or packaging testing involves the measurement of a characteristic or property involved with packaging. This includes packaging materials, packaging components, primary packages, shipping containers, and unit loads, as well as the associated processes.

Package handle Packaging component

Package handles, or carriers, are used to help people use packaging. They are designed to simplify and to improve the ergonomics of lifting and carrying packages. Handles on consumer packages add convenience and help facilitate use and pouring. The effect of handles on package material costs and the packaging line efficiencies are also critical. A handle can be defined as “an accessory attached to a container or part for the purpose of holding or carrying.” Sometimes a handle can be used to hang a package for dispensing or use.

Shipping tube

A shipping tube, mailing tube, or cardboard tube is a shipping container used to ship long items. It is usually a long package with a narrow cross-section: square, triangle, or round.

References

  1. Urbanik, T J (July 1981). "Effect of paperboard stress strain characteristics on strength of singlewall corrugated boxes". US Forest Products Laboratory Report. FPL 401.
  2. McKee, R C; Gander, Wachuta (August 1963). "Compression strength formula for corrugated boxes". Paperboard Packaging. 48 (8).