Enhanced heat transfer

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Heat exchangers were initially developed to use plain (or smooth) heat transfer surfaces. An Enhanced heat transfer surface has a special surface geometry that provides a higher thermal performance, per unit base surface area than a plain surface.

Heat exchanger piece of equipment built for efficient heat transfer from one medium to another

A heat exchanger is a device used to transfer heat between two or more fluids. Heat exchangers are used in both cooling and heating processes. The fluids may be separated by a solid wall to prevent mixing or they may be in direct contact. They are widely used in space heating, refrigeration, air conditioning, power stations, chemical plants, petrochemical plants, petroleum refineries, natural-gas processing, and sewage treatment. The classic example of a heat exchanger is found in an internal combustion engine in which a circulating fluid known as engine coolant flows through radiator coils and air flows past the coils, which cools the coolant and heats the incoming air. Another example is the heat sink, which is a passive heat exchanger that transfers the heat generated by an electronic or a mechanical device to a fluid medium, often air or a liquid coolant.

Contents

Objectives

This higher thermal performance, per unit base surface area A may be used to achieve one of the three objectives below:

This increase in heat transfer capacity per unit volume comes at the expense of an increase in pressure drop across the heat exchanger. This pressure drop may be significant, so the heat transfer enhancement is often limited by the pumping power available.

Usage

The subject of “enhanced” heat transfer has become much more important to industry with progressing time. Use of relatively complex geometries were initially limited by manufacturing process. However, new manufacturing methods now allow manufacture of many complex surface geometries. Some enhanced surfaces (e.g., boiling and condensing tubes) are now in their 4th generation. Nearly all heat exchangers used in the air-conditioning and automotive industries are “enhanced” geometries. Further inroads are being seen in the electronic cooling, process and power industries.

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References

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