Filling carousel

Last updated

A filling carousel is intended for filling large quantities of liquefied petroleum gas (LPG) cylinders. It consists of a frame with running wheels, rails, a central column for LPG and air, and a driving unit the carousel frame around the central column. The speed of the carousel can be adapted to the various filling times and capacities. The dimension of the carousel is important to consider for the future filling capacity.[ clarification needed ] The carousel frame chosen can be equipped with a number of filling scales, selected for the present demand and possible future demands. Filling carousels can be provided with equipment for automatic introduction and automatic filling scales with ejection of cylinders.

Contents

Filling carousel at Pushkinskaya GRS
, near Moscow, around 1974 Filling carousel at Pushkinskaya GRS.jpg
Filling carousel at Pushkinskaya GRS , near Moscow, around 1974

Dimensions

Frame sizes and approximate filling times for 12 kg cylinders with two-man operation:

Carousel typeNet weight
of cylinder
Capacity
Cylinders
per hour
12 scales, dia 4350mm12 kg720
24 scales, dia 5500mm12 kg1200

[1]

Associated equipment

DeviceDescription
Automatic inlet deviceControls the transfer of LPG cylinders from the inlet portion of the conveyor system into the carousel. It is an integral part of an automated cylinder filling operation.
Chain conveyorThe main purpose of the double chain conveyor is to carry the LPG cylinders to and from the filling carousel. It has a sturdy steel construction and is one of the most important components of an automated LPG filling operation. Good conveyor layout saves time, space and labor.
Carousel drive unitConsists of an explosion-proof electric motor, a hydraulic pump and a hydraulic motor to drive the rubber wheel that turns the carousel.
Conveyor drive unitConsists of an explosion-proof electric motor, a gear reducer and a chain-sprocket drive mechanism.
Ejection unitDesigned to take the filled cylinder from the carousel. The ejection unit typically receives a signal from the corresponding filling head (filling head is up) indicating that the cylinder is filled and may be taken off the carousel. If the filling is not completed, "filling head down" tells the evacuation unit not to activate and the cylinder completes one more cycle on the carousel while being filled. On modern carousels these commands are electronic, but can also be mechanical by means of a dowel which operates a switch.
Pressure control valveA very important instrument in cylinder filling. It allows LPG in pipeline to be at a predetermined pressure. When the pressure exceeds this value the valve opens and sends the flow to return line.

Related Research Articles

Propane Hydrocarbon compound

Propane is a three-carbon alkane with the molecular formula C3H8. It is a gas at standard temperature and pressure, but compressible to a transportable liquid. A by-product of natural gas processing and petroleum refining, it is commonly used as a fuel in domestic and industrial applications and in low-emissions public transportation. Discovered in 1857 by the French chemist Marcellin Berthelot, it became commercially available in the US by 1911. Propane is one of a group of liquefied petroleum gases. The others include butane, propylene, butadiene, butylene, isobutylene, and mixtures thereof. Propane has lower volumetric energy density, but higher gravimetric energy density and burns more cleanly than gasoline and coal.

Revolver Firearm with a cylinder holding cartridges

A revolver is a repeating handgun that has at least one barrel and uses a revolving cylinder containing multiple chambers for firing. Before firing a round, cocking the hammer partially rotates the cylinder, indexing one of the cylinder chambers into alignment with the barrel, allowing the bullet to be fired through the bore. The hammer cocking can be achieved by either the user manually pulling the hammer back, via internal linkage relaying a rearward movement of the trigger, or both. By sequentially rotating through each chamber, the revolver allows the user to fire multiple times until having to reload the gun, unlike older single-shot firearms that had to be reloaded after each shot.

Graduated cylinder Common piece of laboratory equipment used to measure the volume of a liquid

A graduated cylinder, also known as a measuring cylinder or mixing cylinder is a common piece of laboratory equipment used to measure the volume of a liquid. It has a narrow cylindrical shape. Each marked line on the graduated cylinder represents the amount of liquid that has been measured.

Liquefied petroleum gas Fuel for heating, cooking and vehicles

Liquefied petroleum gas is a fuel gas which contains a flammable mixture of hydrocarbon gases, most commonly propane, butane, and propylene. However, the latter two typically compose 5% or less of the mixture.

Diving cylinder Cylinder to supply breathing gas for divers

A diving cylinder or diving gas cylinder is a gas cylinder used to store and transport high pressure gas used in diving operations. This may be breathing gas used with a scuba set, in which case the cylinder may also be referred to as a scuba cylinder, scuba tank or diving tank. When used for an emergency gas supply for surface supplied diving or scuba, it may be referred to as a bailout cylinder or bailout bottle. It may also be used for surface-supplied diving or as decompression gas. A diving cylinder may also be used to supply inflation gas for a dry suit or buoyancy compensator. Cylinders provide gas to the diver through the demand valve of a diving regulator or the breathing loop of a diving rebreather.

Diving air compressor Machine used to compress breathing air for use by underwater divers

A diving air compressor is a gas compressor that can provide breathing air directly to a surface-supplied diver, or fill diving cylinders with high-pressure air pure enough to be used as a breathing gas. A low pressure diving air compressor usually has a delivery pressure of up to 30 bar, which is regulated to suit the depth of the dive. A high pressure diving compressor has a delivery pressure which is usually over 150 bar, and is commonly between 200 and 300 bar. The pressure is limited by an overpressure valve which may be adjustable.

Natural gas vehicle Vehicle powered by natural gas

A natural gas vehicle (NGV) is an alternative fuel vehicle that uses compressed natural gas (CNG) or liquefied natural gas (LNG). Natural gas vehicles should not be confused with autogas vehicles powered by liquefied petroleum gas (LPG), mainly propane, a fuel with a fundamentally different composition.

Gas cylinder Cylindrical container for storing pressurised gas

A gas cylinder is a pressure vessel for storage and containment of gases at above atmospheric pressure. High-pressure gas cylinders are also called bottles. Inside the cylinder the stored contents may be in a state of compressed gas, vapor over liquid, supercritical fluid, or dissolved in a substrate material, depending on the physical characteristics of the contents. A typical gas cylinder design is elongated, standing upright on a flattened bottom end, with the valve and fitting at the top for connecting to the receiving apparatus.

Electricity sector in India Electricity generation and distribution in India

India is the third largest producer of electricity in the world. The national electric grid in India has an installed capacity of 403.759 GW as of 30 June 2022. Renewable power plants, which also include large hydroelectric plants, constitute 39.2% of total installed capacity. During the fiscal year (FY) 2019–20, the gross electricity generated by utilities in India was 1,383.5 TWh and the total electricity generation in the country was 1,598 TWh. The gross electricity consumption in FY2019 was 1,208 kWh per capita. In FY2015, electric energy consumption in agriculture was recorded as being the highest (17.89%) worldwide. The per capita electricity consumption is low compared to most other countries despite India having a low electricity tariff.

Autogas Liquefied petroleum gas when it is used as a fuel in internal combustion engines

Autogas or LPG is liquefied petroleum gas (LPG) used as a fuel in internal combustion engines in vehicles as well as in stationary applications such as generators. It is a mixture of propane and butane.

Tank truck Motor vehicle designed to carry liquefied loads, dry bulk cargo or gases on roads

A tank truck, gas truck, fuel truck, or tanker truck or tanker, is a motor vehicle designed to carry liquids or gases on roads. The largest such vehicles are similar to railroad tank cars which are also designed to carry liquid loads. Many variants exist due to the wide variety of liquids that can be transported. Tank trucks tend to be large; they may be insulated or non-insulated; pressurized or non-pressurized; and designed for single or multiple loads. Some are semi-trailer trucks. They are difficult to drive and highly susceptible to rollover due to their high center of gravity, and potentially the free surface effect of liquids sloshing in a partially filled tank.

Toyota Comfort Motor vehicle

The Toyota Comfort and the long-wheelbase Toyota Crown Comfort are a line of mid-size sedans produced by Toyota between 1995 and 2018. A platform derivative of the Toyota Mark II (X80), the Comfort was aimed at fleet buyers with a primary focus on taxicab operators. A third model was released in 2001 as the 11th generation Crown Sedan for the Japanese market only.

Calor Gas Brand of bottled butane and propane which is available in Britain and Ireland

Calor is a brand of bottled butane and propane which is available in Britain and Ireland. It comes in cylinders, which have a special gas regulator.

Cascade filling system Filling pressurised gas from a series of storage cylinders

A cascade filling system is a high pressure gas cylinder storage system which is used for the refilling of smaller compressed gas cylinders. In some applications, each of the large cylinders is filled by a compressor, otherwise they may be filled remotely and replaced when the pressure is too low for effective transfer. The cascade system allows small cylinders to be filled without a compressor. In addition, a cascade system is useful as a reservoir to allow a low-capacity compressor to meet the demand of filling several small cylinders in close succession, with longer intermediate periods during which the storage cylinders can be recharged.

The energy policy of India is to increase energy in India and reduce energy poverty, with more focus on developing alternative sources of energy, particularly nuclear, solar and wind energy. India attained 63% overall energy self-sufficiency in 2017.

The Piaggio Porter is a cab over microvan and pick-up produced and sold by the Italian company Piaggio since 1992 under the Piaggio Commercial Vehicle brand.

Energy in India Overview of the production, consumption, import and export of energy and electricity in India

Since 2013, total primary energy consumption in India has been the third highest in the world after China and United States. India is the second-top coal consumer in the year 2017 after China. India ranks third in oil consumption with 22.1 crore tons in 2017 after United States and China. India is net energy importer to meet nearly 47% of its total primary energy in 2019.

Propane, butane, and LPG container valve connections

Several types of valve connections for propane, butane, and LPG containers exist for transport and storage, sometimes with overlapping usage and applications, and there are major differences in usage between different countries. Even within a single country more than one type can be in use for a specific application. This requires adequate tooling and adapters for replenishment in multiple countries. For example for overlanders and users of autogas traveling with a container originating in one country to other parts of the world this is a major concern. This article describes existing standards and the standards in use for a number of countries. For disposable containers the availability per country is described. Filling stations may be able and allowed to fill foreign containers if adequate adapters are available. Adapters are provided by, amongst others, camping stores. The iOverlander database maintained by travelers, My LPG and the Facebook group "Cooking Gas Around the World" provide more information about individual sources per country. Much general information about global LPG use and standardization is available from the World LPG Association and the AEGPL

Indane (LPG)

Indane is a subsidiary of Indian Oil Corporation which is under the ownership of Ministry of Petroleum and Natural Gas of the government of India. It is the world's second largest government-owned subsidiary responsible for manufacturing LPG. The brand was conceived in 1964 to bring modern cooking to Indian kitchens. The first Indane LPG connection was released on 22 October 1965 at Kolkata. Indane serves more than 130 million families through a network of 12,500 distributors. 27% of its customers reside in semi-urban or rural markets and every second LPG cooking gas connection in India is that of Indane. The sales network is backed by 47 Indane area offices. The brand has been awarded the title of "Superbrand" by Superbrand India.

Omera LPG

Omera LPG is a liquefied petroleum gas (LPG) brand incorporated in Bangladesh that has been developed and owned by Omera Petroleum Limited, a subsidiary of MJL Bangladesh Limited. Omera LPG is engaged in importing, storing, bottling, and distributing LPG in residential, commercial, and industrial sectors.

References

  1. "2A Engineering - LPG cylinders filling carousel systems". Archived from the original on 2012-04-02. Retrieved 2011-09-19.