A gig-mill (gigging machine, napping machine) was type of raising machine that used teasels to produce a nap on cloth. [1] [2] Examples of the results of gigging are woolen fabrics such as chinchilla, beaver cloth, and melton. [3] The process involved gradual teasing of the surface to raise the nap. [4]
Gigging was an old method of raising. As with flannelette, the fabric surface is treated with sharp teasels during Gigging to elevate the surface fibers, providing hairiness and lustrous nap. The fabric gets a soft feel. Teasels from a plant, a thistle-like species, were once used to make it. These were fixed to a cylinder. Later, teasels were replaced by metallic wires similar to those used in carding machines. [5]
"Napping", "raising" and "gigging" are synonymous terms. [6] Napping is the process of brushing for raising the nap. The raising method is used to draw out the ends of the fibers. Examples of napped fabrics include Brushed tricot, [6] : 146 and Flannelette.
Nap in textiles refers to the raised surface. [7]
Textile is an umbrella term that includes various fiber-based materials, including fibers, yarns, filaments, threads, different fabric types, etc. At first, the word "textiles" only referred to woven fabrics. However, weaving is not the only manufacturing method, and many other methods were later developed to form textile structures based on their intended use. Knitting and non-woven are other popular types of fabric manufacturing. In the contemporary world, textiles satisfy the material needs for versatile applications, from simple daily clothing to bulletproof jackets, spacesuits, and doctor's gowns.
Worsted is a high-quality type of wool yarn, the fabric made from this yarn, and a yarn weight category. The name derives from Worstead, a village in the English county of Norfolk. That village, together with North Walsham and Aylsham, formed a manufacturing centre for yarn and cloth in the 12th century, when pasture enclosure and liming rendered the East Anglian soil too rich for the older agrarian sheep breeds. In the same period, many weavers from the County of Flanders moved to Norfolk. "Worsted" yarns/fabrics are distinct from woollens : the former is considered stronger, finer, smoother, and harder than the latter.
Carding is a mechanical process that disentangles, cleans and intermixes fibres to produce a continuous web or sliver suitable for subsequent processing. This is achieved by passing the fibres between differentially moving surfaces covered with "card clothing", a firm flexible material embedded with metal pins. It breaks up locks and unorganised clumps of fibre and then aligns the individual fibres to be parallel with each other. In preparing wool fibre for spinning, carding is the step that comes after teasing.
Dipsacus is a genus of flowering plant in the family Caprifoliaceae. The members of this genus are known as teasel, teazel or teazle. The genus includes about 15 species of tall herbaceous biennial plants growing to 1–2.5 metres (3.3–8.2 ft) tall. Dipsacus species are native to Europe, Asia and northern Africa.
Flannel is a soft woven fabric, of various fineness. Flannel was originally made from carded wool or worsted yarn, but is now often made from either wool, cotton, or synthetic fiber. Flannel is commonly used to make tartan clothing, blankets, bed sheets, and sleepwear.
Fustian is a variety of heavy cloth woven from cotton, chiefly prepared for menswear. It is also used figuratively to refer to pompous, inflated or pretentious writing or speech, from at least the time of Shakespeare. This literary use is because the cloth type was often used as padding, hence, the purposeless words are fustian.
Chenille is a type of yarn, or fabric made from it. Chenille is the French word for caterpillar whose fur the yarn is supposed to resemble.
Textile printing is the process of applying color to fabric in definite patterns or designs. In properly printed fabrics the colour is bonded with the fibre, so as to resist washing and friction. Textile printing is related to dyeing but in dyeing properly the whole fabric is uniformly covered with one colour, whereas in printing one or more colours are applied to it in certain parts only, and in sharply defined patterns.
Dipsacus fullonum, syn. Dipsacus sylvestris, is a species of flowering plant known by the common names wild teasel or fuller's teasel, although the latter name is usually applied to the cultivated variety D. fullonum var. sativus. It is native to Eurasia and North Africa, but it is known in the Americas, southern Africa, Australia and New Zealand as an introduced species.
A raising card is used to raise cloth. Raising is the technique used to produce the nap of cloth. Originally, only woolen cloth was raised, but now flannelette and other cotton fabrics are also raised. Raising is one of the last steps in the finishing process for cloth. It teases out the ends of the fibers in the cloth to produce a nap.
The manufacture of textiles is one of the oldest of human technologies. To make textiles, the first requirement is a source of fiber from which a yarn can be made, primarily by spinning. The yarn is processed by knitting or weaving, which turns yarn into cloth. The machine used for weaving is the loom. For decoration, the process of colouring yarn or the finished material is dyeing. For more information of the various steps, see textile manufacturing.
The textile bleaching is one of the steps in the textile manufacturing process. The objective of bleaching is to remove the natural color for the following steps such as dyeing or printing or to achieve full white. All raw textile materials, when they are in natural form, are known as 'greige' material. They have their natural color, odor and impurities that are not suited to clothing materials. Not only the natural impurities will remain in the greige material, but also the add-ons that were made during its cultivation, growth and manufacture in the form of pesticides, fungicides, worm killers, sizes, lubricants, etc. The removal of these natural coloring matters and add-ons during the previous state of manufacturing is called scouring and bleaching.
Roller printing, also called cylinder printing or machine printing, on fabrics is a textile printing process patented by Thomas Bell of Scotland in 1783 in an attempt to reduce the cost of the earlier copperplate printing. This method was used in Lancashire fabric mills to produce cotton dress fabrics from the 1790s, most often reproducing small monochrome patterns characterized by striped motifs and tiny dotted patterns called "machine grounds".
Alpaca fleece is the natural fiber harvested from an alpaca. There are two different types of alpaca fleece. The most common fleece type comes from a Huacaya. Huacaya fiber grows and looks similar to sheep wool in that the animal looks "fluffy". The second type of alpaca is Suri and makes up less than 10% of the South American alpaca population. Suri fiber is more similar to natural silk and hangs off the body in locks that have a dreadlock appearance. While both fibers can be used in the worsted milling process using light weight yarn or thread, Huacaya fiber can also be used in a woolen process and spun into various weight yarns. It is a soft, durable, luxurious and silky natural fiber.
Primarily, nap is the raised (fuzzy) surface on certain kinds of cloth, such as velvet or moleskin. Nap can refer additionally to other surfaces that look like the surface of a napped cloth, such as the surface of a felt or beaver hat.
In textile manufacturing, finishing refers to the processes that convert the woven or knitted cloth into a usable material and more specifically to any process performed after dyeing the yarn or fabric to improve the look, performance, or "hand" (feel) of the finish textile or clothing. The precise meaning depends on context.
Wet Processing Engineering is one of the major streams in Textile Engineering or Textile manufacturing which refers to the engineering of textile chemical processes and associated applied science. The other three streams in textile engineering are yarn engineering, fabric engineering, and apparel engineering. The processes of this stream are involved or carried out in an aqueous stage. Hence, it is called a wet process which usually covers pre-treatment, dyeing, printing, and finishing.
Hand feel is the property of fabrics related to the touch that expresses sensory comfort. It refers to the way fabrics feel against the skin or in the hand and conveys information about the cloth's softness and smoothness. Hand feel is an estimated and subjective property of different fabrics, but nowadays, hand feel could be measured and assessed statistically.
Aesthetics in textiles is one of the basic concepts of serviceability of textiles. It is determined by the perception of touch and sight. Aesthetics imply the appearance and attraction of textile products; it includes the color and texture of the material. It is a statement about the end user (consumer) and the target market. When combined with fabric construction, the finish of the clothing material, garment fit, style, and fashion compatibility, colours create an aesthetic comfort. All of these elements work together to satisfy our visual perception. Aesthetics incorporates the role of evaluation also.
Shearing is a kind of mechanical finish in which the appearance of the fabric is enhanced by cutting the loops or raised surface to a uniform and even height. The machine may have a spiral blade similar to a grass cutting machine. A Shearing machine can cut the loop or the pile to a desired level. Shearing was most commonly used to make woolens and worsted materials. It was a part of dry finishing of woolen and worsted goods. Previously, shearing was also a component of gigging or napping; when partially produced goods were exposed to shear in order to improve the impact of gigging or napping, the process was referred to as "cropping."
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