Machining is a manufacturing process whereby a desired shape or part is achieved by the controlled removal of material from a larger piece of raw material by cutting; it is most often performed with metal material. These processes are collectively called subtractive manufacturing, which utilizes machine tools, in contrast to additive manufacturing, which uses controlled addition of material.
In machining, numerical control, also called computer numerical control (CNC), is the automated control of tools by means of a computer. It is used to operate tools such as drills, lathes, mills, grinders, routers and 3D printers. CNC transforms a piece of material into a specified shape by following coded programmed instructions and without a manual operator directly controlling the machining operation.
A rotary encoder, also called a shaft encoder, is an electro-mechanical device that converts the angular position or motion of a shaft or axle to analog or digital output signals.
A goniometer is an instrument that either measures an angle or allows an object to be rotated to a precise angular position. The term goniometry derives from two Greek words, γωνία (gōnía) 'angle' and μέτρον (métron) 'measure'. The protractor is a commonly used type in the fields of mechanics, engineering, and geometry.
Traunreut is a town in southeastern Bavaria, Germany in the Traunstein district. It is located at 47°58′N12°35′E. Traunreut lies in the heart of the Chiemgau region between Munich and Salzburg, approximately 10 km east of the Chiemsee, 25 km north of the Alps, and 35 km west of Salzburg. Its population is approximately 21,000. Companies present in the area include Siteco Beleuchtungstechnik GmbH, Dr. Johannes Heidenhain GmbH, Bosch and Siemens Household Appliances, BSH, and other midsize firms.
Metal fabrication is the creation of metal structures by cutting, bending and assembling processes. It is a value-added process involving the creation of machines, parts, and structures from various raw materials.
In machine learning and pattern recognition, a feature is an individual measurable property or characteristic of a phenomenon. Choosing informative, discriminating and independent features is a crucial element of effective algorithms in pattern recognition, classification and regression. Features are usually numeric, but structural features such as strings and graphs are used in syntactic pattern recognition. The concept of "feature" is related to that of explanatory variable used in statistical techniques such as linear regression.
Diamond turning is turning using a cutting tool with a diamond tip. It is a process of mechanical machining of precision elements using lathes or derivative machine tools equipped with natural or synthetic diamond-tipped tool bits. The term single-point diamond turning (SPDT) is sometimes applied, although as with other lathe work, the "single-point" label is sometimes only nominal. The process of diamond turning is widely used to manufacture high-quality aspheric optical elements from crystals, metals, acrylic, and other materials. Plastic optics are frequently molded using diamond turned mold inserts. Optical elements produced by the means of diamond turning are used in optical assemblies in telescopes, video projectors, missile guidance systems, lasers, scientific research instruments, and numerous other systems and devices. Most SPDT today is done with computer numerical control (CNC) machine tools. Diamonds also serve in other machining processes, such as milling, grinding, and honing. Diamond turned surfaces have a high specular brightness and require no additional polishing or buffing, unlike other conventionally machined surfaces.
Caliper(s) or calliper(s) are an instrument used to measure the dimensions of an object; namely, the diameter or depth of a hole. The word caliper comes from latin roots meaning precise pincer.
In various contexts of science, technology, and manufacturing, an indicator is any of various instruments used to accurately measure small distances and angles, and amplify them to make them more obvious. The name comes from the concept of indicating to the user that which their naked eye cannot discern; such as the presence, or exact quantity, of some small distance.
Turning is a machining process in which a cutting tool, typically a non-rotary tool bit, describes a helix toolpath by moving more or less linearly while the workpiece rotates.
A coordinate-measuring machine (CMM) is a device that measures the geometry of physical objects by sensing discrete points on the surface of the object with a probe. Various types of probes are used in CMMs, the most common being mechanical and laser sensors, though optical and white light sensors do exist. Depending on the machine, the probe position may be manually controlled by an operator, or it may be computer controlled. CMMs typically specify a probe's position in terms of its displacement from a reference position in a three-dimensional Cartesian coordinate system. In addition to moving the probe along the X, Y, and Z axes, many machines also allow the probe angle to be controlled to allow measurement of surfaces that would otherwise be unreachable.
A linear encoder is a sensor, transducer or readhead paired with a scale that encodes position. The sensor reads the scale in order to convert the encoded position into an analog or digital signal, which can then be decoded into position by a digital readout (DRO) or motion controller.
Renishaw plc is a British engineering company based in Wotton-under-Edge, England. The company's products include coordinate-measuring machines and machine tool products. It is listed on the London Stock Exchange and is a constituent of the FTSE 250 Index.
A digital readout (DRO) is a numeric display, usually with an integrated keyboard and some means of numeric representation. Its integral computer reads signals generated by linear encoders or rotary encoders installed to track machine axes, using these measures to keep track of and display to a machine operator the workpiece position, or tool position in space.
A press brake is a machine used for bending sheet metal and metal plate, most commonly sheet metal. It forms predetermined bends by clamping the workpiece between a matching top tool and bottom die.
STEP-NC is a machine tool control language that extends the ISO 10303 STEP standards with the machining model in ISO 14649, adding geometric dimension and tolerance data for inspection, and the STEP PDM model for integration into the wider enterprise. The combined result has been standardized as ISO 10303-238.
Nonius is a measuring tool used in navigation and astronomy named in honour of its inventor, Pedro Nunes, a Portuguese author, mathematician and navigator. The nonius was created in 1542 as a system for taking finer measurements on circular instruments such as the astrolabe. The system was eventually adapted into the Vernier scale in 1631 by the French mathematician Pierre Vernier.
Spring Back Compensation occurs due to the plastic-elastic characteristic of a metal, because it is typical that any deformation of sheet metal at room temperature will have both elastic and plastic deformation. After the metal workpiece is removed from the tool or deformation implement, the elastic deformation will be released and only the plastic deformation will remain. When a metal forming tool is planned and designed to deform a workpiece, the shape imparted by the tool will be a combination of elastic and plastic deformation. The release of the elastic deformation is the spring back often observed at the end of a metal forming process. The spring back has to be compensated to achieve an accurate result.
A high performance positioning system (HPPS) is a type of positioning system consisting of a piece of electromechanics equipment (e.g. an assembly of linear stages and rotary stages) that is capable of moving an object in a three-dimensional space within a work envelope. Positioning could be done point to point or along a desired path of motion. Position is typically defined in six degrees of freedom, including linear, in an x,y,z cartesian coordinate system, and angular orientation of yaw, pitch, roll. HPPS are used in many manufacturing processes to move an object (tool or part) smoothly and accurately in six degrees of freedom, along a desired path, at a desired orientation, with high acceleration, high deceleration, high velocity and low settling time. It is designed to quickly stop its motion and accurately place the moving object at its desired final position and orientation with minimal jittering.
