Plot
Dr. Jonas Carson (Alan Thicke) creates [2] an android that looks just like a human teenage boy, and he "adopts" him as his son and as an older brother to Becky (Robyn Lively), who names him Chip. After the Carsons move to a new town, Chip (Jay Underwood) is enrolled in high school alongside Becky. Dr. Carson also goes to the high school, having filled a vacancy as a science teacher, which allows him close range to see how Chip interacts with others.
Chip's ways seem to have an awkward or amusing effect on students and teachers, depending on how it is viewed. Chip runs afoul of Coach Duckworth and strict teachers, but his literalist actions surprisingly make him some friends, as other teenagers see it as a way that he is bucking the system. Chip also gains the attention of Erin (Kristy Swanson), a fellow student.
However, Dr. Carson and Chip are being stalked by Gordon Vogel (Joseph Bologna), a former employer who is a defense contractor. A former colleague of Carson's, J.J. Derks, is enlisted to seek out Carson. When asked about Carson's son, Derks says Carson only has a daughter until he remembers that Carson in his younger years had confided in some friends about his idea to make a realistic android, which Derks and the others originally dismissed. Vogel tells Derks they will capture Chip, as Carson had failed to oblige an earlier contract. Since Chip was built with Vogel's resources and while Carson was supposed to honor the contract, Vogel claims he is entitled to ownership of Chip. When Derks questions what Vogel wants with Chip, Vogel replies he intends to reprogram Chip for military purposes. Vogel and Derks kidnap Chip and attempt to reprogram him, but discover that Carson programmed a self-destruct mechanism into Chip if he were to be reprogrammed without Carson’s password. Jonas and Becky track Chip to a junkyard where Vogel is holding Chip, where Vogel traps them in his van. After Carson refuses to give Vogel the password to reprogram Chip, Derks starts reprogramming Chip, causing his anti-reprogramming device to turn on. At Becky’s urging, Jonas relents and gives them the password to prevent Chip from being destroyed. Derks continues reprogramming Chip, and Vogel attempts to get Chip to climb into a wooden crate in order to transport him to Washington, D.C. to the U.S. Patent Office in order to obtain a patent for Chip. However, Chip tricks Vogel into climbing into the crate and seals the lid shut by slamming his hand onto the nails in the lid, causing Derks to drive away, assuming it is Vogel signaling him to do so. Chip then rescues Jonas and Becky from a car crushing machine that a junkyard worker put the van into by pulling out the power wires, causing him to short circuit. Jonas takes him home to try to revive him, but to no avail. Just as he and Becky believe Chip is “dead,” Chip rises up on the table he is on and reunites with his family, asking Jonas, “Am I a real human now?” Jonas replies happily, “You’re as human as they get!” The three embrace as the ending credits begin.
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