This article needs additional citations for verification .(March 2023) |
Pipeline pre-commissioning is the process of proving the ability of a pipeline and piping systems to contain product without leaking. This product may be liquid, gaseous or multiphase hydrocarbons, water, steam, CO2, N2, petrol, aviation fuel etc.
Pre-commissioning [1] is the series of processes carried out on the pipeline before the final product is introduced. The process during which the pipeline is made "live" i.e. the product is put in the pipeline, is called pipeline commissioning or start-up.
Despite being seen as an offshoot, or minor part of the business for the larger oil service companies, the pipeline pre-commissioning industry possesses quite a large portfolio of services including, but not limited to the following services:
Pipeline Cleaning – this is carried out by pushing pigs or gel pigs through the pipeline to remove any debris buildup or corrosion.
Pipeline Gauging – this is carried out to prove the dimensional quality of the internal diameter of the pipeline.
Pipeline Filling (Flooding) – which can be carried out by propelling pigs through the pipeline with water or free flooding with water (normally for smaller or unpiggable pipelines).
Hydrotesting – this is a process by which the pipeline in question is pressure tested to a predefined pressure above the operating design pressure of the pipeline.
Dewatering – this involves pushing pigs through the pipeline propelled by a gas to remove the water prior to start-up.
Other services include vacuum drying, degassing, pneumatic testing, barrier testing, leak testing, decommissioning to mention but a few.
On the pipeline process pre-commissioning side, there are various services such as chemical cleaning, helium leak detection, bolting, hot oil flushing, pipe freezing, foam inerting etc...
Other services include valve testing, umbilical testing, hot tapping, leak metering, riser annulus testing.
Pipeline transport is the long-distance transportation of a liquid or gas through a system of pipes—a pipeline—typically to a market area for consumption. The latest data from 2014 gives a total of slightly less than 2,175,000 miles (3,500,000 km) of pipeline in 120 countries of the world. The United States had 65%, Russia had 8%, and Canada had 3%, thus 76% of all pipeline were in these three countries.
An oil well is a drillhole boring in Earth that is designed to bring petroleum oil hydrocarbons to the surface. Usually some natural gas is released as associated petroleum gas along with the oil. A well that is designed to produce only gas may be termed a gas well. Wells are created by drilling down into an oil or gas reserve that is then mounted with an extraction device such as a pumpjack which allows extraction from the reserve. Creating the wells can be an expensive process, costing at least hundreds of thousands of dollars, and costing much more when in hard to reach areas, e.g., when creating offshore oil platforms. The process of modern drilling for wells first started in the 19th century, but was made more efficient with advances to oil drilling rigs during the 20th century.
Within industry, piping is a system of pipes used to convey fluids from one location to another. The engineering discipline of piping design studies the efficient transport of fluid.
Ultra-high vacuum (UHV) is the vacuum regime characterised by pressures lower than about 100 nanopascals. UHV conditions are created by pumping the gas out of a UHV chamber. At these low pressures the mean free path of a gas molecule is greater than approximately 40 km, so the gas is in free molecular flow, and gas molecules will collide with the chamber walls many times before colliding with each other. Almost all molecular interactions therefore take place on various surfaces in the chamber.
In industrial chemistry, coal gasification is the process of producing syngas—a mixture consisting primarily of carbon monoxide (CO), hydrogen, carbon dioxide, methane, and water vapour —from coal and water, air and/or oxygen.
In pipeline transportation, pigging is the practice of using pipeline inspection gauges or gadgets, devices generally referred to as pigs or scrapers, to perform various maintenance operations. This is done without stopping the flow of the product in the pipeline.
The Colonial Pipeline is the largest pipeline system for refined oil products in the U.S. The pipeline – consisting of three tubes – is 5,500 miles (8,850 km) long and can carry 3 million barrels of fuel per day between Texas and New York.
A pipe is a tubular section or hollow cylinder, usually but not necessarily of circular cross-section, used mainly to convey substances which can flow — liquids and gases (fluids), slurries, powders and masses of small solids. It can also be used for structural applications; hollow pipe is far stiffer per unit weight than solid members.
Tube cleaning describes the activity of, or device for, the cleaning and maintenance of fouled tubes.
An oil production plant is a facility which processes production fluids from oil wells in order to separate out key components and prepare them for export. Typical oil well production fluids are a mixture of oil, gas and produced water. An oil production plant is distinct from an oil depot, which does not have processing facilities.
The Prudhoe Bay oil spill was an oil spill that was discovered on March 2, 2006 at a pipeline owned by BP Exploration, Alaska (BPXA) in western Prudhoe Bay, Alaska. Initial estimates of the five-day leak said that up to 267,000 US gallons (6,400 bbl) were spilled over 1.9 acres (7,700 m2), making it the largest oil spill on Alaska's north slope to date. Alaska's unified command ratified the volume of crude oil spilled as 212,252 US gallons (5,053.6 bbl) in March 2008. The spill originated from a 0.25-inch (0.64 cm) hole in a 34-inch (86 cm) diameter pipeline. The pipeline was decommissioned and later replaced with a 20-inch (51 cm) diameter pipeline with its own pipeline inspection gauge (pig) launch and recovery sites for easier inspection.
Pipeline leak detection is used to determine if and in some cases where a leak has occurred in systems which contain liquids and gases. Methods of detection include hydrostatic testing, infrared, and laser technology after pipeline erection and leak detection during service.
Instrumentation is used to monitor and control the process plant in the oil, gas and petrochemical industries. Instrumentation ensures that the plant operates within defined parameters to produce materials of consistent quality and within the required specifications. It also ensures that the plant is operated safely and acts to correct out of tolerance operation and to automatically shut down the plant to prevent hazardous conditions from occurring. Instrumentation comprises sensor elements, signal transmitters, controllers, indicators and alarms, actuated valves, logic circuits and operator interfaces.
A volatile corrosion inhibitor (VCI) is a material that protects metals from corrosion. V.VCI is also called Vacuum VCI meaning they have special properties of performance in vacuum as well as corrosion protection properties. Corrosion inhibitors are chemical compounds that can decrease the corrosion rate of a material, typically a metal or an alloy. NACE International Standard TM0208 defines volatile corrosion inhibitor (VCI) as a chemical substance that acts to reduce corrosion by a combination of volatilization from a VCI material, vapor transport in the atmosphere of an enclosed environment, and condensation onto surface in the space, including absorption, dissolution, and hydrophobic effects on metal surfaces, where the rate of corrosion of metal surfaces is thereby inhibited. They also called vapor-phase inhibitors, vapor-phase corrosion inhibitors, and vapor-transported corrosion inhibitors.
A submarine pipeline is a pipeline that is laid on the seabed or below it inside a trench. In some cases, the pipeline is mostly on-land but in places it crosses water expanses, such as small seas, straits and rivers. Submarine pipelines are used primarily to carry oil or gas, but transportation of water is also important. A distinction is sometimes made between a flowline and a pipeline. The former is an intrafield pipeline, in the sense that it is used to connect subsea wellheads, manifolds and the platform within a particular development field. The latter, sometimes referred to as an export pipeline, is used to bring the resource to shore. Sizeable pipeline construction projects need to take into account many factors, such as the offshore ecology, geohazards and environmental loading – they are often undertaken by multidisciplinary, international teams.
Weld purging is the act of removing, from the vicinity of the joint; oxygen, water vapour and any other gases or vapours that might oxidize or contaminate a welding joint as it is being welded and immediately after welding.
Robotic non-destructive testing (NDT) is a method of inspection used to assess the structural integrity of petroleum, natural gas, and water installations. Crawler-based robotic tools are commonly used for in-line inspection (ILI) applications in pipelines that cannot be inspected using traditional intelligent pigging tools.
In-water cleaning, also known as in-water surface cleaning, is a collection of methods for removing unwanted material in-situ from the underwater surface of a structure. This often refers to removing marine fouling growth from ship hulls, but also has applications on civil engineering structures, pipeline intakes and similar components which are impossible or inconvenient to remove from the water for maintenance. It does not generally refer to cleaning the inside of underwater or other pipelines, a process known as pigging. Many applications require the intervention of a diver, either to provide the power, or to direct a powered tool.
The Line 3 oil spill was a 1.7 million gallon crude oil spill in Minnesota on March 3, 1991. The Line 3 pipeline, then owned by the Lakehead Pipeline Company, ruptured on a wetland near Grand Rapids, Minnesota, spilling oil into the Prairie River, a tributary of the Mississippi River. It was the largest inland oil spill in the history of the United States.