A plunger pump is a type of positive displacement pump where the high-pressure seal is stationary and a smooth cylindrical plunger slides through the seal. This makes them different from piston pumps and allows them to be used at higher pressures. This type of pump is often used to transfer municipal and industrial sewage. [1] [2]
The invention of the plunger pump is attributed to Samuel Morland based on a patent of 1675.[ citation needed ]
Piston pumps and plunger pumps are positive displacement pumps that use a plunger or piston to move media through a cylindrical chamber. The plunger or piston is actuated by a steam powered, pneumatic, hydraulic, or electric drive.
Rotary piston and plunger pumps use a crank mechanism to create a reciprocating motion along an axis, which then builds pressure in a cylinder or working barrel to force gas or fluid through the pump. The pressure in the chamber actuates the valves at both the suction and discharge points. Plunger pumps are used in applications that could range from 70 to 2,070 bar (1,000 to 30,000 psi). Piston pumps are used in lower pressure applications. The volume of the fluid discharged is equal to the area of the plunger or piston, multiplied by its stroke length. The overall capacity of the piston pumps and plunger pumps can be calculated with the area of the piston or plunger, the stroke length, the number of pistons or plungers and the speed of the drive. The power needed from the drive is proportional to the pressure and capacity of the pump. [1]
Seals are an integral part of piston pumps and plunger pumps to separate the power fluid from the medium that is being pumped. A stuffing box or packing is used to seal the joint between the vessel where the medium is transferred and the plunger or piston. A stuffing box may be composed of bushings, packing or seal rings, and a gland.
Plunger pumps' component materials are chosen for wear and contact with the type of medium. Component materials include bronze, brass, steel, stainless steel, iron, nickel alloy, or other material. For example, plunger pumps that function in general service or oil service applications often have an iron cylinder and plunger. The plunger, discharge valves, and suction valves come in contact with the transferred medium, and material choices are based on the fluid transferred. In power applications where continuous duty plunger pumps are needed, solid ceramic plungers may be used when in contact with water and oil, but may not be compatible for use with highly acidic media types.
A pump is a device that moves fluids, or sometimes slurries, by mechanical action, typically converted from electrical energy into hydraulic energy.
A reciprocating engine, also often known as a piston engine, is typically a heat engine that uses one or more reciprocating pistons to convert high temperature and high pressure into a rotating motion. This article describes the common features of all types. The main types are: the internal combustion engine, used extensively in motor vehicles; the steam engine, the mainstay of the Industrial Revolution; and the Stirling engine for niche applications. Internal combustion engines are further classified in two ways: either a spark-ignition (SI) engine, where the spark plug initiates the combustion; or a compression-ignition (CI) engine, where the air within the cylinder is compressed, thus heating it, so that the heated air ignites fuel that is injected then or earlier.
A diaphragm pump is a positive displacement pump that uses a combination of the reciprocating action of a rubber, thermoplastic or teflon diaphragm and suitable valves on either side of the diaphragm (check valve, butterfly valves, flap valves, or any other form of shut-off valves) to pump a fluid.
A Fuel pump is a component used in many liquid-fuelled engines to transfer the fuel from the fuel tank to the device where it is mixed with the intake air.
Fluid power is the use of fluids under pressure to generate, control, and transmit power. Fluid power is conventionally subdivided into hydraulics and pneumatics. Although steam is also a fluid, steam power is usually classified separately from fluid power. Compressed-air and water-pressure systems were once used to transmit power from a central source to industrial users over extended geographic areas; fluid power systems today are usually within a single building or mobile machine.
Hydraulic machines use liquid fluid power to perform work. Heavy construction vehicles are a common example. In this type of machine, hydraulic fluid is pumped to various hydraulic motors and hydraulic cylinders throughout the machine and becomes pressurized according to the resistance present. The fluid is controlled directly or automatically by control valves and distributed through hoses, tubes, or pipes.
A piston pump is a type of positive displacement pump where the high-pressure seal reciprocates with the piston. Piston pumps can be used to move liquids or compress gases. They can operate over a wide range of pressures. High pressure operation can be achieved without adversely affecting flow rate. Piston pumps can also deal with viscous media and media containing solid particles. This pump type functions through a piston cup, oscillation mechanism where down-strokes cause pressure differentials, filling of pump chambers, where up-stroke forces the pump fluid out for use. Piston pumps are often used in scenarios requiring high, consistent pressure and in water irrigation or delivery systems.
A stuffing box or gland package is an assembly which is used to house a gland seal. It is used to prevent leakage of fluid, such as water or steam, between sliding or turning parts of machine elements.
A hydraulic cylinder is a mechanical actuator that is used to give a unidirectional force through a unidirectional stroke. It has many applications, notably in construction equipment, manufacturing machinery, elevators, and civil engineering. A hydraulic cylinder is a hydraulic actuator that provides linear motion when hydraulic energy is converted into mechanical movement. It can be likened to a muscle in that, when the hydraulic system of a machine is activated, the cylinder is responsible for providing the motion.
An axial piston pump is a positive displacement pump that has a number of pistons in a circular array within a cylinder block.
A metering pump moves a precise volume of liquid in a specified time period providing an accurate volumetric flow rate. Delivery of fluids in precise adjustable flow rates is sometimes called metering. The term "metering pump" is based on the application or use rather than the exact kind of pump used, although a couple types of pumps are far more suitable than most other types of pumps.
A hydraulic motor is a mechanical actuator that converts hydraulic pressure and flow into torque and angular displacement (rotation). The hydraulic motor is the rotary counterpart of the hydraulic cylinder as a linear actuator. Most broadly, the category of devices called hydraulic motors has sometimes included those that run on hydropower but in today's terminology the name usually refers more specifically to motors that use hydraulic fluid as part of closed hydraulic circuits in modern hydraulic machinery.
Artificial lift is the use of artificial means to increase the flow of liquids, such as crude oil or water, from a production well. Generally this is achieved by the use of a mechanical device inside the well or by decreasing the weight of the hydrostatic column by injecting gas into the liquid some distance down the well. A newer method called Continuous Belt Transportation (CBT) uses an oil absorbing belt to extract from marginal and idle wells. Artificial lift is needed in wells when there is insufficient pressure in the reservoir to lift the produced fluids to the surface, but often used in naturally flowing wells to increase the flow rate above what would flow naturally. The produced fluid can be oil, water or a mix of oil and water, typically mixed with some amount of gas.
A mud pump, is a reciprocating piston/plunger pump designed to circulate drilling fluid under high pressure down the drill string and back up the annulus. A mud pump is an important part of the equipment used for oil well drilling.
A rotodynamic pump is a kinetic machine in which energy is continuously imparted to the pumped fluid by means of a rotating impeller, propeller, or rotor, in contrast to a positive-displacement pump in which a fluid is moved by trapping a fixed amount of fluid and forcing the trapped volume into the pump's discharge. Examples of rotodynamic pumps include adding kinetic energy to a fluid such as by using a centrifugal pump to increase fluid velocity or pressure.
A reciprocating pump is a class of positive-displacement pumps that includes the piston pump, plunger pump, and diaphragm pump. Well maintained, reciprocating pumps can last for decades. Unmaintained, however, they can succumb to wear and tear. It is often used where a relatively small quantity of liquid is to be handled and where delivery pressure is quite large. In reciprocating pumps, the chamber that traps the liquid is a stationary cylinder that contains a piston or plunger.
High-density solids pumps are hydrostatically operating machines which displace the medium being pumped and thus create a flow.
A booster pump is a machine which increases the pressure of a fluid. It may be used with liquids or gases, and the construction details vary depending on the fluid. A gas booster is similar to a gas compressor, but generally a simpler mechanism which often has only a single stage of compression, and is used to increase pressure of a gas already above ambient pressure. Two-stage boosters are also made. Boosters may be used for increasing gas pressure, transferring high pressure gas, charging gas cylinders and scavenging.
Hydraulics is a topic in engineering dealing with the mechanical properties of liquids.
A media dispenser or a culture media dispenser is a device for repeatedly delivering small fixed volumes of liquid such as a laboratory growth medium like molten agar or caustic or volatile solvents like toluene into a series of receptacles. It is often important that such dispensers operate without biological or chemical contamination, and so must be internally sealed from the environment and designed for easy cleaning and sterilization before use. At a minimum, a media dispenser consists of some kind of pump connected to a length of discharge tubing or a spout. Dispensers used in laboratories are also frequently connected to microcontrollers to regulate the speed and volume of the medium as it leaves the pump.
