A ceramic is any of the various hard, brittle, heat-resistant, and corrosion-resistant materials made by shaping and then firing an inorganic, nonmetallic material, such as clay, at a high temperature. Common examples are earthenware, porcelain, and brick.
A kiln is a thermally insulated chamber, a type of oven, that produces temperatures sufficient to complete some process, such as hardening, drying, or chemical changes. Kilns have been used for millennia to turn objects made from clay into pottery, tiles and bricks. Various industries use rotary kilns for pyroprocessing and to transform many other materials.
The melting point of a substance is the temperature at which it changes state from solid to liquid. At the melting point the solid and liquid phase exist in equilibrium. The melting point of a substance depends on pressure and is usually specified at a standard pressure such as 1 atmosphere or 100 kPa.
A pyrometer, or radiation thermometer, is a type of remote sensing thermometer used to measure the temperature of distant objects. Various forms of pyrometers have historically existed. In the modern usage, it is a device that from a distance determines the temperature of a surface from the amount of the thermal radiation it emits, a process known as pyrometry, a type of radiometry.
Earthenware is glazed or unglazed nonvitreous pottery that has normally been fired below 1,200 °C (2,190 °F). Basic earthenware, often called terracotta, absorbs liquids such as water. However, earthenware can be made impervious to liquids by coating it with a ceramic glaze, and such a process is used for the great majority of modern domestic earthenware. The main other important types of pottery are porcelain, bone china, and stoneware, all fired at high enough temperatures to vitrify. End applications include tableware and decorative ware such as figurines.
In materials science, a refractory is a material that is resistant to decomposition by heat or chemical attack that retains its strength and rigidity at high temperatures. They are inorganic, non-metallic compounds that may be porous or non-porous, and their crystallinity varies widely: they may be crystalline, polycrystalline, amorphous, or composite. They are typically composed of oxides, carbides or nitrides of the following elements: silicon, aluminium, magnesium, calcium, boron, chromium and zirconium. Many refractories are ceramics, but some such as graphite are not, and some ceramics such as clay pottery are not considered refractory. Refractories are distinguished from the refractory metals, which are elemental metals and their alloys that have high melting temperatures.
Pyrometric cones are pyrometric devices that are used to gauge heatwork during the firing of ceramic materials in a kiln. The cones, often used in sets of three, are positioned in a kiln with the wares to be fired and, because the individual cones in a set soften and fall over at different temperatures, they provide a visual indication of when the wares have reached a required state of maturity, a combination of time and temperature.
A mandrel, mandril, or arbor is a tapered tool against which material can be forged, pressed, stretched or shaped, or a flanged or tapered or threaded bar that grips a workpiece to be machined in a lathe. A flanged mandrel is a parallel bar of a specific diameter with an integral flange towards one end, and threaded at the opposite end. Work is gripped between the flange and a nut on the thread. A tapered mandrel has a taper of approximately 0.005 inches per foot and is designed to hold work by being driven into an accurate hole on the work, gripping the work by friction. A threaded mandrel may have a male or female thread, and work which has an opposing thread is screwed onto the mandrel.
An infrared thermometer is a thermometer which infers temperature from a portion of the thermal radiation sometimes called black-body radiation emitted by the object being measured. They are sometimes called laser thermometers as a laser is used to help aim the thermometer, or non-contact thermometers or temperature guns, to describe the device's ability to measure temperature from a distance. By knowing the amount of infrared energy emitted by the object and its emissivity, the object's temperature can often be determined within a certain range of its actual temperature. Infrared thermometers are a subset of devices known as "thermal radiation thermometers".
Slumping is a technique in which items are made in a kiln by means of shaping glass over molds at high temperatures. The slumping of a pyrometric cone is often used to measure temperature in a kiln.
Ceramic engineering is the science and technology of creating objects from inorganic, non-metallic materials. This is done either by the action of heat, or at lower temperatures using precipitation reactions from high-purity chemical solutions. The term includes the purification of raw materials, the study and production of the chemical compounds concerned, their formation into components and the study of their structure, composition and properties.
Heatwork is the combined effect of temperature and time. It is important to several industries:
The Gladstone Pottery Museum is a working museum of a medium-sized coal-fired pottery, typical of those once common in the North Staffordshire area of England from the time of the industrial revolution in the 18th century to the mid 20th century. It is a grade II* listed building.
Glaze defects are any flaws in the surface quality of a ceramic glaze, its physical structure or its interaction with the body.
The disappearing-filament pyrometer is an optical pyrometer, in which the temperature of a glowing incandescent object is measured by comparing it to the light of a heated filament. Invented independently in 1901 by Ludwig Holborn and Ferdinand Kurlbaum in Germany and Everett Fleet Morse in the United States, it was the first device which could measure temperatures above 1000 °C. Disappearing filament pyrometers have been used to measure temperatures between about 600 °C and 3000 °C. Like other optical pyrometers they are used to measure the temperature of objects too hot for contact thermometers, such as molten metals. Widely used in the steel and ceramics industries as well as for research, they have been almost totally superseded by electronic spectral-band pyrometers.
This is a list of pottery and ceramic terms.
Warm glass or kiln-formed glass is the working of glass, usually for artistic purposes, by heating it in a kiln. The processes used depend on the temperature reached and range from fusing and slumping to casting.
The Wedgwood scale (°W) is an obsolete temperature scale, which was used to measure temperatures above the boiling point of mercury of 356 °C (673 °F). The scale and associated measurement technique were proposed by the English potter Josiah Wedgwood in the 18th century. The measurement was based on the shrinking of clay when heated above red heat, and the shrinking was evaluated by comparing heated and unheated clay cylinders. It was the first standardised pyrometric device. The scale started at 1,077.5 °F (580.8 °C) being 0 °W and had 240 steps of 130 °F (72 °C). Both the origin and the step were later found inaccurate.
Kiln furniture are devices and implements inside furnaces used during the heating of manufactured individual pieces, such as pottery or other ceramic or metal components. Kiln furniture is made of refractory materials, i.e., materials that withstand high temperatures without deformation. Kiln furniture can account for up to 80% of the mass of a kiln charge.
Hermann Seger (1832–1893) was a German ceramicist who is widely credited with pioneering the development of the pyrometric cone, which enabled the rapid growth of the ceramic industry around the turn of the century.
