Quality filter mapping

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Quality filter mapping is part of the value stream mapping [1] toolkit and is used to analyse processes/functions with respect to quality. The results of a quality filter map shows how much waste is being generated within an organisation at each stage of the process.

Three types of quality [2] are measured as part of the model:

  1. Product quality: Defective item provided to customer
  2. Defect quality: Defective item found prior to receipt by customer
  3. Service quality: Defects that affect the ability of the supplier to provide the service or product to the customer

Quality failures/defects are represented as a ratio (typically parts per million). Results of quality filter mapping are commonly used to feed into continuous improvement plans.

A revised map is then generated after implementation of improvement plans to measure the result of improvements.

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<span class="mw-page-title-main">Software testing</span> Checking software against a standard

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<span class="mw-page-title-main">Quality control</span> Processes that maintain quality at a constant level

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Lean software development is a translation of lean manufacturing principles and practices to the software development domain. Adapted from the Toyota Production System, it is emerging with the support of a pro-lean subculture within the agile community. Lean offers a solid conceptual framework, values and principles, as well as good practices, derived from experience, that support agile organizations.

<span class="mw-page-title-main">Operations management</span> In business operations, controlling the process of production of goods

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Quality, cost, delivery (QCD), sometimes expanded to quality, cost, delivery, morale, safety (QCDMS), is a management approach originally developed by the British automotive industry. QCD assess different components of the production process and provides feedback in the form of facts and figures that help managers make logical decisions. By using the gathered data, it is easier for organizations to prioritize their future goals. QCD helps break down processes to organize and prioritize efforts before they grow overwhelming.

Muda is a Japanese word meaning "futility", "uselessness", or "wastefulness", and is a key concept in lean process thinking such as in the Toyota Production System (TPS), denoting one of three types of deviation from optimal allocation of resources. The other types are known by the Japanese terms mura ("unevenness") and muri ("overload"). Waste in this context refers to the wasting of time or resources rather than wasteful by-products and should not be confused with waste reduction.

Zero Defects was a management-led program to eliminate defects in industrial production that enjoyed brief popularity in American industry from 1964 to the early 1970s. Quality expert Philip Crosby later incorporated it into his "Absolutes of Quality Management" and it enjoyed a renaissance in the American automobile industry—as a performance goal more than as a program—in the 1990s. Although applicable to any type of enterprise, it has been primarily adopted within supply chains wherever large volumes of components are being purchased.

<span class="mw-page-title-main">Value-stream mapping</span> Lean-management method for analyzing the current state and designing a future state

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Quality engineering is the discipline of engineering concerned with the principles and practice of product and service quality assurance and control. In software development, it is the management, development, operation and maintenance of IT systems and enterprise architectures with high quality standard.

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Acceptance sampling uses statistical sampling to determine whether to accept or reject a production lot of material. It has been a common quality control technique used in industry.

Operations management for services has the functional responsibility for producing the services of an organization and providing them directly to its customers. It specifically deals with decisions required by operations managers for simultaneous production and consumption of an intangible product. These decisions concern the process, people, information and the system that produces and delivers the service. It differs from operations management in general, since the processes of service organizations differ from those of manufacturing organizations.

References

  1. Global Logistics and Distribution Planning: Strategies for Management By C. Donald J. Waters ISBN   0-7494-3930-0
  2. Best Practice Procurement: Public and Private Section Perspectives: Andrew Erridge, Ruth Fee, John Mcllroy ISBN   0-566-08366-3