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Screw piles, sometimes referred to as screw-piles, screw piers, screw anchors, screw foundations, ground screws, helical piles, helical piers, or helical anchors are a steel screw-in piling and ground anchoring system used for building deep foundations. Screw piles are typically manufactured from high-strength steel [1] using varying sizes of tubular hollow sections with helical flights.
The pile shaft transfers a structure's load into the pile. Helical steel plates are welded to the pile shaft to suit the site specific ground conditions. Helices can be press-formed to a specified pitch or simply consist of flat plates welded at a specified pitch to the pile's shaft. The number of helices, their diameters and position on the pile shaft as well as steel plate thickness are all determined by a combination of:
Screw pile steel shaft sections are subjected to design parameters and building codes standards for the region of manufacture.
The helices that are welded over the steel shaft are also called "helical flights" or just "flights", and can vary in size depending on soil conditions.
There are a few differences between helical anchors, helical piles and helical piers, although the terms are often used interchangeably. Helical anchors consist of an extendable steel shaft with helical bearing plates. Piles or piers refer to strong base elements that withstand or transfer vertical/horizontal loads. Anchors are piles utilised only in tension applications like restraining wall tiebacks or vertical ground anchors made to resist overturning forces.
Piles are generally installed using standard tracked or wheeled excavators with a hydraulic torque motor attachment which monitors the torque achieved during installation to verify the design. Machinery varies from skid-steer loaders to 5 tonne through 80 tonne excavators. Rotary hydraulic powerheads with torque capacities ranging from 5,000 N⋅m to 500,000 N⋅m are custom fitted using various boom configurations. Special drive attachments connect the screw pile to the machine. Correct installation techniques are important to meet engineered design load and settlement outcomes. Incorrect techniques are likely to result in poor overall pile performance.
Screw piles were first described by the Irish civil engineer Alexander Mitchell in a paper in Civil Engineer and Architect's Journal in 1848; however, helical piles had been used for almost a decade by this point. [2] Screw foundations first appeared in the 1800s as pile foundations for lighthouses, [3] and were extensively used for piers in harbours. Between the 1850s through 1890s, more than 100 screw-pile lighthouses were erected on the east coast of the United States using screw piles. Made originally from cast or wrought iron, they had limited bearing and tension capacities.
More recently, composite technology has been developed and patented for use in small screw piles. Composites offer significant advantages over steel in small screw pile manufacture and installed performance.
Screw piles are used extensively, and their usage has extended from lighthouses to rail, telecommunications, roads, and numerous other industries where fast installation is required, or building work takes place close to existing structures.
Screw pile installations have also extended to residential applications, with many homeowners choosing a screw pile over other options. Some common applications for helical pile foundations include residential decks, sheds, cement pads, preformed stairs and grade beams. [4]
Modern screw pile design is based on standard structural and geotechnical principles. Screw pile designers typically use their own design software which has been developed through field testing of differing compression pile and tension anchor configurations in various soil profiles. Corrosion is addressed based on extended field trials, combined with worldwide databases on steel in ground corrosion. Typical helical piles with small-diameter pipes are able to restrain unfactored axial loads of up to 300 kN, uplift loads of up to 200 kN subject to the ground conditions and lateral loads of up to 25 kN. [5] Newest emerging screw piles with large-diameter shaft pipes, which require large equipment to install, can withstand loads in excess of 2500 kN. [6] Large load capacity screw piles may have various components such as flat half helices, Bisalloy cutting tips and helices, cap plates or rebar interfaces for connection to various concrete or steel structures.
Most industries use screw piling experts due to the cost efficiencies and, increasingly, the reduced environmental impact. "Screwing" the foundations into the ground means that there is less soil displacement so excess soil does not need to be transported from the site, saving on transportation costs and reducing the carbon footprint of the project.
The main benefits of screw pile include: shorter project times, ease of installation, little dependency on weather, ease of access, reduction of the carbon footprint, ease of removal when the foundations are no longer required, reusability, reduced risk to the workforce and reduced costs.
They are also suitable for both tensile and compression loads, so they are also used for masts, signs, and retaining structures.
Retaining walls are relatively rigid walls used for supporting soil laterally so that it can be retained at different levels on the two sides. Retaining walls are structures designed to restrain soil to a slope that it would not naturally keep to. They are used to bound soils between two different elevations often in areas of inconveniently steep terrain in areas where the landscape needs to be shaped severely and engineered for more specific purposes like hillside farming or roadway overpasses. A retaining wall that retains soil on the backside and water on the frontside is called a seawall or a bulkhead.
In engineering, a foundation is the element of a structure which connects it to the ground or more rarely, water, transferring loads from the structure to the ground. Foundations are generally considered either shallow or deep. Foundation engineering is the application of soil mechanics and rock mechanics in the design of foundation elements of structures.
In construction or renovation, underpinning is the process of strengthening the foundation of an existing building or other structure. Underpinning may be necessary for a variety of reasons:
A pile driver is a heavy-duty tool used to drive piles into soil to build piers, bridges, cofferdams, and other "pole" supported structures, and patterns of pilings as part of permanent deep foundations for buildings or other structures. Pilings may be made of wood, solid steel, or tubular steel, and may be driven entirely underwater/underground, or remain partially aboveground as elements of a finished structure.
A girder bridge is a bridge that uses girders as the means of supporting its deck. The two most common types of modern steel girder bridges are plate and box.
A deep foundation is a type of foundation that transfers building loads to the earth farther down from the surface than a shallow foundation does to a subsurface layer or a range of depths. A pile or piling is a vertical structural element of a deep foundation, driven or drilled deep into the ground at the building site.
Dynamic load testing is a method to assess a pile's bearing capacity by applying a dynamic load to the pile head while recording acceleration and strain on the pile head. Dynamic load testing is a high strain dynamic test which can be applied after pile installation for concrete piles. For steel or timber piles, dynamic load testing can be done during installation or after installation.
High strain dynamic testing is a method of testing deep foundations to obtain information about their capacity and integrity, and in some cases, to monitor their installation. It is codified by ASTM D4945-12 - Standard Test Method for High-Strain Dynamic Testing of Piles.
A tieback is a structural element installed in soil or rock to transfer applied tensile load into the ground. Typically in the form of a horizontal wire or rod, or a helical anchor, a tieback is commonly used along with other retaining systems to provide additional stability to cantilevered retaining walls. With one end of the tieback secured to the wall, the other end is anchored to a stable structure, such as a concrete deadman which has been driven into the ground or anchored into earth with sufficient resistance. The tieback-deadman structure resists forces that would otherwise cause the wall to lean, as for example, when a seawall is pushed seaward by water trapped on the landward side after a heavy rain.
Deep Foundations Institute (DFI) is an international association of contractors, engineers, manufacturers, suppliers, academics and owners in the deep foundations industry.
The Bridge Software Institute is headquartered at the University of Florida (UF) in Gainesville, Florida. It was established in January 2000 to oversee the development of bridge related software products at UF. Today, Bridge Software Institute products are used by engineers nationwide, both in state Departments of Transportation and leading private consulting firms. Bridge Software Institute software is also used for the analysis of bridges in various countries by engineers around the world.
The Franki piling system is a method used to drive expanded base cast-in-situ concrete (Franki) piles. It was developed by Belgian Engineer Edgard Frankignoul in 1909.
Suction caissons are a form of fixed platform anchor in the form of an open bottomed tube embedded in the sediment and sealed at the top while in use so that lifting forces generate a pressure differential that holds the caisson down. They have a number of advantages over conventional offshore foundations, mainly being quicker to install than deep foundation piles and being easier to remove during decommissioning. Suction caissons are now used extensively worldwide for anchoring large offshore installations, like oil platforms, offshore drillings and accommodation platforms to the seafloor at great depths. In recent years, suction caissons have also seen usage for offshore wind turbines in shallower waters.
An earth anchor is a device designed to support structures, most commonly used in geotechnical and construction applications. Also known as a ground anchor, percussion driven earth anchor or mechanical anchor, it may be impact driven into the ground or run in spirally, depending on its design and intended force-resistance characteristics.
Offshore geotechnical engineering is a sub-field of geotechnical engineering. It is concerned with foundation design, construction, maintenance and decommissioning for human-made structures in the sea. Oil platforms, artificial islands and submarine pipelines are examples of such structures. The seabed has to be able to withstand the weight of these structures and the applied loads. Geohazards must also be taken into account. The need for offshore developments stems from a gradual depletion of hydrocarbon reserves onshore or near the coastlines, as new fields are being developed at greater distances offshore and in deeper water, with a corresponding adaptation of the offshore site investigations. Today, there are more than 7,000 offshore platforms operating at a water depth up to and exceeding 2000 m. A typical field development extends over tens of square kilometers, and may comprise several fixed structures, infield flowlines with an export pipeline either to the shoreline or connected to a regional trunkline.
The tripod is a type of foundation for offshore wind turbines. The tripod is generally more expensive than other types of foundation. However, for large turbines and higher water depth, the cost disadvantage might be compensated when durability is also taken into account.
Static load testing is an in situ type of load testing used in geotechnical investigation to determine the bearing capacity of deep foundations prior to the construction of a building. It differs from the statnamic load test and dynamic load testing in that the pressure applied to the pile is slower. Static load testings are performed in order to measure a design's axial tension or axial compression. It can also be used to measure its deflected shape under lateral load.
Offshore embedded anchors are anchors intended for offshore use that derive their holding capacity from the frictional, or bearing, resistance of the surrounding soil, as opposed to gravity anchors, which derive their holding capacity largely from their weight. As offshore developments move into deeper waters, gravity-based structures become less economical due to the large size needed and the consequent cost of transportation.
An Olivier pile is a drilled displacement pile:. This is an underground deep foundation pile made of concrete or reinforced concrete with a screw-shaped shaft which is performed without soil removal.
Marine construction is the process of building structures in or adjacent to large bodies of water, usually the sea. These structures can be built for a variety of purposes, including transportation, energy production, and recreation. Marine construction can involve the use of a variety of building materials, predominantly steel and concrete. Some examples of marine structures include ships, offshore platforms, moorings, pipelines, cables, wharves, bridges, tunnels, breakwaters and docks. Marine construction may require diving work, but professional diving is expensive and dangerous, and may involve relatively high risk, and the types of tools and equipment that can both function underwater and be safely used by divers are limited. Remotely operated underwater vehicles (ROVs) and other types of submersible equipment are a lower risk alternative, but they are also expensive and limited in applications, so when reasonably practicable, most underwater construction involves either removing the water from the building site by dewatering behind a cofferdam or inside a caisson, or prefabrication of structural units off-site with mainly assembly and installation done on-site.