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A staple remover (also known as a destapler) is a device that allows for the quick removal of a staple from a material without causing damage. The best-known form of staple remover, designed for light-gauge staples, consists of two opposing, pivot-mounted pairs of thin, steep wedges and a spring that returns the device to the open position after use. Although a simple metal wedge can be used for the same purpose, and although some staplers (especially small ones about 1.5 inches (3.8 cm) long) feature such a wedge at their hinge end, use of the wedge tends to tear fragile papers.
Proper use of the opposing wedge staple remover is debated; the two major methods are described below.
The user clips the front flat side of the staple, forcing the folded tabs on the reverse side to open and pull through the entry holes. Although this method is quick, it may tear the paper during removal.
The inventor of the original staple remover, William G. Pankonin, illustrates this method of removal in US Patent Number 2033050.
The following method reduces the risk of damage to the paper sheets being separated, albeit at some cost to speed and associated time efficiency:
Proper for pen style remover: [1]
The design is focused on functionality and robustness with no unnecessary decoration (unless one includes the ergonomics of the handle) and minimised number of parts to lower costs and production time. The device works with a pincer action to unfold and pull out a staple in one motion.
The two pivoting blades interlock each other. They are made of chrome-plated steel, which is harder than the thin ductile wire of the staple and strong enough to withstand the force required to remove it. The chrome plating provides a mild rust-resistance suitable for use in an office environment away from any liquids. Though the blade is made from what was originally sheet metal, the right angles and clean edges mean that a punch and die method of production would not be suitable. Therefore, the piece of sheet metal is cut using the process of blanking in a mechanical press, then bent in a press brake. This is a highly automated method which allows for a production rate of up to 1,500 units per minute.
The torsion spring in this staple remover is a standardised component that appears in many other products, such as clothes pegs. It has two loops. The spring is made of chrome-plated steel, which is used because there is a point of minimum stress where continued use (opening and closing the staple remover) will not cause failure through fatigue. They are mass-produced by a spring winding machine which cold winds wire around an arbour before heat treating to make it harder. The spring is then chrome plated. The machinery to do this is large, expensive, but has a high production rate. That is why the springs are usually bought off-the-shelf from a tier 1 supplier rather than produced in house.
The plastic grips are unnecessary and the device could still be operated without them. They provide enhanced ergonomics so the user does not have to press their fingers against sheet metal. Injection moulding of thermoplastics are normally used through the use of an automated injection moulding machine, which shoots liquid plastic into a mould where it is left to set. Such processing is commonplace, not very labour-intensive, cheap, and capable of producing high quantities. Plastic is used as it is the easiest, but also the cheapest and most readily available material that can be formed into such fluid shapes.
The pin axle provides a cylindrical bar from which the blades can rotate. It is made of stainless steel, which will not rust in areas that have been worn by contact with other metals. The process to create such a pin axle is quite intensive and hence it is bought off-the-shelf from a supplier. They are made by a specialised machine which cuts thick wire into a suitable length and then die punches the head of the pin. The supplier normally runs specialised machinery that is capable of producing large amounts of products at a high rate for a low cost.
While staplers had become available since late 1870s, first devices designed for removing staples have been patented in 1916. [2] The patents from the early 20th century have not made any impact on office toolware, mostly due to size and weight of then-standard staples. [2] The modern "magazine staple" became popular only after 1927. [3]
The today-recognized, clawed form of destapler was invented by William G. Pankonin of Chicago, Illinois. A patent application for the same was filed on 12 December 1932, granted on 3 March 1936 and published on 3 April 1936 as patent document US 2,033,050. [4] This patent was originally introduced to the market by Ace Fastener Company as their Model No 600 Staple Remover, featuring patent number engraved on the side. It was available in 1935, and the first known advertisement for No 600 comes from 1937. [2] The model was slightly redesigned in approx. 1948, and around 1950 steel handles have been replaced with plastic ones. [2] Ace stopped producing No 600 after being acquired by another company in the 1990s, but other companies kept producing staple removers very similar to No 600. [2]
A modified version, also capable of removing broken staples, was patented by Joseph A. Foitle of Overland Park, Kansas, but does not see widespread use, despite overcoming several disadvantages of the former device by a simple, yet novel and inventive, modification. The patent for the latter invention was filed on 28 May 1969 and was granted on 28 December 1971, published as US 3,630,486 A. An excerpt from the patent application reads as follows:
... A device for removing broken portions of wire staples ... comprising a pair of overlying planar arms pivoted together on an axis normal thereto, said arms having cooperating notches ... whereby relative pivotal motions ... may be engaged over the projecting portion of a broken staple...
A knife is a tool or weapon with a cutting edge or blade, usually attached to a handle or hilt. One of the earliest tools used by humanity, knives appeared at least 2.5 million years ago, as evidenced by the Oldowan tools. Originally made of wood, bone, and stone, over the centuries, in step with improvements in both metallurgy and manufacturing, knife blades have been made from copper, bronze, iron, steel, ceramic, and titanium. Most modern knives have either fixed or folding blades; blade patterns and styles vary by maker and country of origin.
In woodworking and construction, a nail is a small object made of metal which is used as a fastener, as a peg to hang something, or sometimes as a decoration. Generally, nails have a sharp point on one end and a flattened head on the other, but headless nails are available. Nails are made in a great variety of forms for specialized purposes. The most common is a wire nail. Other types of nails include pins, tacks, brads, spikes, and cleats.
A paper clip is a tool used to hold sheets of paper together, usually made of steel wire bent to a looped shape. Most paper clips are variations of the Gem type introduced in the 1890s or earlier, characterized by the one and a half loops made by the wire. Common to paper clips proper is their utilization of torsion and elasticity in the wire, and friction between wire and paper. When a moderate number of sheets are inserted between the two "tongues" of the clip, the tongues will be forced apart and cause torsion in the bend of the wire to grip the sheets together. They are usually used to bind papers together for productivity and portability.
A scalpel, lancet, or bistoury is a small and extremely sharp bladed instrument used for surgery, anatomical dissection, podiatry and various handicrafts. A lancet is a double-edged scalpel.
A zipper, zip, or fly, formerly known as a clasp locker, is a commonly used device for binding together two edges of fabric or other flexible material. Used in clothing, luggage and other bags, camping gear, and many other items, zippers come in a wide range of sizes, shapes, and colors. In 1892, Whitcomb L. Judson, an American inventor from Chicago, patented the original design from which the modern device evolved.
A staple is a type of two-pronged fastener, usually metal, used for joining, gathering, or binding materials together. Large staples might be used with a hammer or staple gun for masonry, roofing, corrugated boxes and other heavy-duty uses. Smaller staples are used with a stapler to attach pieces of paper together; such staples are a more permanent and durable fastener for paper documents than the paper clip.
A stapler is a mechanical device that joins pages of paper or similar material by driving a thin metal staple through the sheets and folding the ends. Staplers are widely used in government, business, offices, workplaces, homes, and schools.
Boat building is the design and construction of boats — and their on-board systems. This includes at minimum the construction of a hull, with any necessary propulsion, mechanical, navigation, safety and other service systems as the craft requires.
Pliers are a hand tool used to hold objects firmly, possibly developed from tongs used to handle hot metal in Bronze Age Europe. They are also useful for bending and physically compressing a wide range of materials. Generally, pliers consist of a pair of metal first-class levers joined at a fulcrum positioned closer to one end of the levers, creating short jaws on one side of the fulcrum, and longer handles on the other side. This arrangement creates a mechanical advantage, allowing the force of the grip strength to be amplified and focused on an object with precision. The jaws can also be used to manipulate objects too small or unwieldy to be manipulated with the fingers.
A staple gun or powered stapler is a hand-held machine used to drive heavy metal staples into wood, plastic, or masonry. Staple guns are used for many different applications and to affix a variety of materials, including insulation, house wrap, roofing, wiring, carpeting, upholstery, and hobby and craft materials. These devices are also known as trigger tackers.
A binder clip is a simple device for binding sheets of paper together. It leaves the paper intact and can be removed quickly and easily, unlike the staple.
A bandsaw is a power saw with a long, sharp blade consisting of a continuous band of toothed metal stretched between two or more wheels to cut material. They are used principally in woodworking, metalworking, and lumbering, but may cut a variety of materials. Advantages include uniform cutting action as a result of an evenly distributed tooth load, and the ability to cut irregular or curved shapes like a jigsaw. The minimum radius of a curve is determined by the width of the band and its kerf. Most bandsaws have two wheels rotating in the same plane, one of which is powered, although some may have three or four to distribute the load. The blade itself can come in a variety of sizes and tooth pitches, which enables the machine to be highly versatile and able to cut a wide variety of materials including wood, metal and plastic. Band saw is recommended for use in cutting metal as it produces much less toxic fumes and particulates when compared with angle grinder and reciprocating saw.
A fastener or fastening is a hardware device that mechanically joins or affixes two or more objects together. In general, fasteners are used to create non-permanent joints; that is, joints that can be removed or dismantled without damaging the joining components. Steel fasteners are usually made of stainless steel, carbon steel, or alloy steel.
A paper cutter, also known as a paper guillotine or simply a guillotine, is a tool often found in offices and classrooms. It is designed to administer straight cuts to single sheets or large stacks of paper at once.
A needle remover is a device used to physically remove a needle from a syringe. In developing countries, there is still a need for improvements in needle safety in hospital settings as most of the needle removal processes are done manually and under severe risk of hazard from needles puncturing skin risking infection. These countries cannot afford needles with individual safety devices attached, so needle-removers must be used to remove the needle from the syringe. This lowers possible pathogen spread by preventing the reuse of the syringes, reducing incidents of accidental needle-sticks, and facilitating syringe disposal.
A twist tie is a fastener made of one or more metal wires encased in a thin strip of paper or plastic, in such a way that it can bend and retain its shape. Wireless polymeric twist ties have also been developed.
Surgical staples are specialized staples used in surgery in place of sutures to close skin wounds or connect or remove parts of the bowels or lungs. The use of staples over sutures reduces the local inflammatory response, width of the wound, and time it takes to close.
A digging bar is a long, straight metal bar used for various purposes, including as a post hole digger, to break up or loosen hard or compacted materials such as soil, rock, concrete and ice or as a lever to move objects. Known by other names depending on locale, structural features and intended purpose such as a hop bar or crowbar in Britain, Australia and New Zealand, and slate bar, shale bar, spud bar, pinch point bar or San Angelo bar in North America, or just a bar. In Hawaii, a similar, traditional wooden device known as an ‘o‘o stick is used as a digging bar in groundbreaking ceremonies. Not to be confused with a curved crowbar, which is designed to provide leverage rather than to dig.
A kitchen scraper is a kitchen implement made of metal, plastics, wood, rubber or silicone rubber. In practice, one type of scraper is often interchanged with another or with a spatula for some of the various uses.
A bolt snap is a type of snap hook with a manually operated bolt action slide gate of medium security used to clip a light load to a ring, eye, loop or bight to temporarily secure or suspend an object. They are used for a wide variety of applications including dog leads and for clipping scuba equipment to the diving harness. A similar but more secure device used to attach sails to a stay is known as a piston hank. It differs from a snap shackle in that the load is not carried by the gate. The bolt snap must be actively operated by the user to clip or unclip, and is not easily snagged or unintentionally clipped or unclipped by pressing or bumping against the surroundings.
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