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Trickle valves, also known as vacuum valves, are commonly used in industrial dust collection applications to maintain an airlock seal on a dust collector hopper while allowing bulk solid material to be automatically discharged. These valves are typically a less expensive alternative to more commonly used rotary airlocks. Unlike rotary airlock valves which are driven by either an electric motor or a gas or air-powered motor, trickle valves require no external power source and are therefore well-suited for use in mechanical trenchers, where a dust-free environment in the pinnacle truss and axle bore is required for smooth operation. Trickle values were originally developed for this purpose.
Trickle valves can be used only on systems operating under negative pressure. The vacuum created inside the dust collector holds the valve closed, allowing a head of material to build up above the trickle valve. Once the pressure of the material equals the negative pressure of the system, the valve is forced open and a trickle of material will begin flowing from the valve at the same rate it is collected. The magnitude of the vacuum of the system and the bulk density of the material being handled determine how much material will build up before the valve begins to discharge. Because trickle valves work automatically and require no power source or controls, they have very low initial cost and virtually no operating cost. [1]
A well designed trickle valve has few or no moving parts. Most trickle valves are also adjustable as to how much vacuum pressure it takes to operate. Adjustments are typically made with a weighted counterbalance or an adjustable leaf spring. Because these valves have no way to force clogs through, they are only recommended for use with dry and relatively dense, free-flowing materials such as sand, fly ash, and cement.
This type of trickle valve utilizes a specially designed duckbill rubber sleeve. The negative pressure of the dust collection system collapses the sleeve on itself, creating an airtight seal. Adjustable leaf springs are inserted into the sides of the sleeve which help to resist the vacuum. The weight of collected material above the valve forces the sleeve open to allow a steady discharge. Duckbill sleeve trickle valves have no moving parts.
Trap door trickle valves have one moving part, a hinged flap plate to maintain a seal between the hopper and the discharge. This type of valve is adjusted with an external weighted counterbalance or it is not adjustable. Greased bearings are required for smooth operation of the flap plate’s hinge.
A pump is a device that moves fluids, or sometimes slurries, by mechanical action, typically converted from electrical energy into hydraulic energy.
A safety valve is a valve that acts as a fail-safe. An example of safety valve is a pressure relief valve (PRV), which automatically releases a substance from a boiler, pressure vessel, or other system, when the pressure or temperature exceeds preset limits. Pilot-operated relief valves are a specialized type of pressure safety valve. A leak tight, lower cost, single emergency use option would be a rupture disk.
In modern plumbing, a drain-waste-vent is a system that allows air to enter the plumbing system to maintain proper air pressure to enable the removal of sewage and greywater from a dwelling. Drain refers to water produced at fixtures such as sinks, and showers; waste refers to water from toilets. As the water runs down, proper venting is required to allow water to flow freely, and avoid a vacuum from being created. As the water runs down air must be allowed into the waste pipe either through a roof vent (external), or an internal vent.
A relief valve or pressure relief valve (PRV) is a type of safety valve used to control or limit the pressure in a system; pressure might otherwise build up and create a process upset, instrument or equipment failure, or fire. The pressure is relieved by allowing the pressurized fluid to flow from an auxiliary passage out of the system. The relief valve is designed or set to open at a predetermined set pressure to protect pressure vessels and other equipment from being subjected to pressures that exceed their design limits. When the set pressure is exceeded, the relief valve becomes the "path of least resistance" as the valve is forced open and a portion of the fluid is diverted through the auxiliary route. In systems containing flammable fluids, the diverted fluid is either recaptured by a low pressure, high-flow vapor recovery system or is routed through a piping system known as a flare header or relief header to a central, elevated gas flare where it is burned, releasing naked combustion gases into the atmosphere. In non-hazardous systems, the fluid is often discharged to the atmosphere by a suitable discharge pipework designed to prevent rainwater ingress which can affect the set lift pressure, and positioned not to cause a hazard to personnel. As the fluid is diverted, the pressure inside the vessel will stop rising. Once it reaches the valve's reseating pressure, the valve will close. The blowdown is usually stated as a percentage of set pressure and refers to how much the pressure needs to drop before the valve reseats. The blowdown can vary roughly 2–20%, and some valves have adjustable blowdowns.
Ultra-high vacuum (UHV) is the vacuum regime characterised by pressures lower than about 100 nanopascals. UHV conditions are created by pumping the gas out of a UHV chamber. At these low pressures the mean free path of a gas molecule is greater than approximately 40 km, so the gas is in free molecular flow, and gas molecules will collide with the chamber walls many times before colliding with each other. Almost all molecular interactions therefore take place on various surfaces in the chamber.
A rotary valve is a type of valve in which the rotation of a passage or passages in a transverse plug regulates the flow of liquid or gas through the attached pipes. The common stopcock is the simplest form of rotary valve. Rotary valves have been applied in numerous applications, including:
An injector is a system of ducting and nozzles used to direct the flow of a high-pressure fluid in such a way that a lower pressure fluid is entrained in the jet and carried through a duct to a region of higher pressure. It is a fluid-dynamic pump with no moving parts except a valve to control inlet flow. A steam injector is a typical application of the principle used to deliver cold water to a boiler against its own pressure, using its own live or exhaust steam, replacing any mechanical pump. When first developed, its operation was intriguing because it seemed paradoxical, almost like perpetual motion, but it was later explained using thermodynamics. Other types of injector may use other pressurised motive fluids such as air.
A scroll compressor is a device for compressing air or refrigerant. It is used in air conditioning equipment, as an automobile supercharger and as a vacuum pump. Many residential central heat pump and air conditioning systems and a few automotive air conditioning systems employ a scroll compressor instead of the more traditional rotary, reciprocating, and wobble-plate compressors.
Bulk material handling is an engineering field that is centered on the design of equipment used for the handling of dry materials. Bulk materials are those dry materials which are powdery, granular or lumpy in nature, and are stored in heaps. Examples of bulk materials are minerals, ores, coal, cereals, woodchips, sand, gravel, clay, cement, ash, salt, chemicals, grain, sugar, flour and stone in loose bulk form. It can also relate to the handling of mixed wastes. Bulk material handling is an essential part of all industries that process bulk ingredients, including: food, beverage, confectionery, pet food, animal feed, tobacco, chemical, agricultural, polymer, plastic, rubber, ceramic, electronics, metals, minerals, paint, paper, textiles and more.
A variable capacitor is a capacitor whose capacitance may be intentionally and repeatedly changed mechanically or electronically. Variable capacitors are often used in L/C circuits to set the resonance frequency, e.g. to tune a radio, or as a variable reactance, e.g. for impedance matching in antenna tuners.
A pneumatic control valve actuator converts energy into mechanical motion. The motion can be rotary or linear, depending on the type of actuator.
Level sensors detect the level of liquids and other fluids and fluidized solids, including slurries, granular materials, and powders that exhibit an upper free surface. Substances that flow become essentially horizontal in their containers because of gravity whereas most bulk solids pile at an angle of repose to a peak. The substance to be measured can be inside a container or can be in its natural form. The level measurement can be either continuous or point values. Continuous level sensors measure level within a specified range and determine the exact amount of substance in a certain place, while point-level sensors only indicate whether the substance is above or below the sensing point. Generally the latter detect levels that are excessively high or low.
A fitting or adapter is used in pipe systems to connect straight sections of pipe or tube, adapt to different sizes or shapes, and for other purposes such as regulating fluid flow. These fittings are used in plumbing to manipulate the conveyance of water, gas, or liquid waste in domestic or commercial environments, within a system of pipes or tubes.
A Rotary Vacuum Filter Drum consists of a cylindrical filter membrane that is partly sub-merged in a slurry to be filtered. The inside of the drum is held lower than the ambient pressure. As the drum rotates through the slurry, the liquid is sucked through the membrane, leaving solids to cake on the membrane surface while the drum is submerged. A knife or blade is positioned to scrape the product from the surface.
Rotary feeders, also known as rotary airlocks or rotary valves, are commonly used in industrial and agricultural applications as a component in a bulk or specialty material handling system. Rotary feeders are primarily used for discharge of bulk solid material from hoppers/bins, receivers, and cyclones into a pressure or vacuum-driven pneumatic conveying system. Components of a rotary feeder include a rotor shaft, housing, head plates, and packing seals and bearings. Rotors have large vanes cast or welded on and are typically driven by small internal combustion engines or electric motors.
A suitport or suitlock is an alternative technology to an airlock, designed for use in hazardous environments and in human spaceflight, especially planetary surface exploration. Suitports present advantages over traditional airlocks in terms of mass, volume, and ability to mitigate contamination by—and of—the local environment.
Double dump valves, also known as double flap valves or double flap gates, are a type of airlock valve commonly used in industrial applications as a component in bulk material handling applications. Double dump valves are primarily used to discharge chunky or fibrous, bulk materials from hoppers, bins, and cyclones operating under positive or negative pressure. Double dump valves are used to discharge a flow of material while at the same time serving as an airlock transition point to preserve the pressure differential above and below the valve. This type of material handling valve is ideal for use with bulky or abrasive materials that would tend to jam or damage a rotary feeder.
High-density solids pumps are hydrostatically operating machines which displace the medium being pumped and thus create a flow.