An oil refinery or petroleum refinery is an industrial process plant where petroleum is transformed and refined into products such as gasoline (petrol), diesel fuel, asphalt base, fuel oils, heating oil, kerosene, liquefied petroleum gas and petroleum naphtha. Petrochemical feedstock like ethylene and propylene can also be produced directly by cracking crude oil without the need of using refined products of crude oil such as naphtha. The crude oil feedstock has typically been processed by an oil production plant. There is usually an oil depot at or near an oil refinery for the storage of incoming crude oil feedstock as well as bulk liquid products. In 2020, the total capacity of global refineries for crude oil was about 101.2 million barrels per day.
Liquefied petroleum gas, also referred to as liquid petroleum gas, is a fuel gas which contains a flammable mixture of hydrocarbon gases, specifically propane, n-butane and isobutane. It can sometimes contain some propylene, butylene, and isobutene.
Husky Energy Inc. was a Canadian company engaged in hydrocarbon exploration, headquartered in Calgary, Alberta, Canada. It operates in Western and Atlantic Canada, the United States and the Asia Pacific region, with upstream and downstream business segments. In the 2020 Forbes Global 2000, Husky Energy was ranked as the 1443rd-largest public company in the world.
A boiling liquid expanding vapor explosion is an explosion caused by the rupture of a vessel containing a pressurized liquid that is or has reached a temperature sufficiently higher than its boiling point. Because the boiling point of a liquid rises with pressure, the contents of the pressurized vessel can remain a liquid as long as the vessel is intact. If the vessel's integrity is compromised, the loss of pressure drops the boiling point, which can cause the liquid to convert to gas expanding rapidly. BLEVEs are manifestations of explosive boiling.
The Texas City refinery explosion occurred on March 23, 2005, when a flammable hydrocarbon vapor cloud ignited and violently exploded at the isomerization process unit of the BP oil refinery in Texas City, Texas, killing 15 workers, injuring 180 others and severely damaging the refinery. All the fatalities were contractors working out of temporary buildings located close to the unit to support turnaround activities. Property loss was $200 million. When including costs of repairs, deferred production, fines, and settlements, the explosion is the world's costliest refinery accident.
The Buncefield fire was a major fire at an oil storage facility that started at 06:01 UTC on Sunday 11 December 2005 at the Hertfordshire Oil Storage Terminal, located near the M1 motorway, Hemel Hempstead, in Hertfordshire, England. The terminal was the fifth largest oil-products storage depot in the United Kingdom, with a capacity of about 60 million Imperial gallons of fuel. The terminal is owned by Total UK Limited (60%) and Texaco (40%).
The Formosa Plastics propylene explosion was a propylene release and explosion that occurred on October 6, 2005, in the Olefins II Unit at the Formosa Plastics plant in Point Comfort, Texas, United States. The subsequent fire burned for five days.
The U.S. Chemical Safety and Hazard Investigation Board (USCSB), generally referred to as the Chemical Safety Board (CSB), is an independent U.S. federal agency charged with investigating industrial chemical accidents. Headquartered in Washington, D.C., the agency's board members are appointed by the president and confirmed by the United States Senate. The CSB conducts root cause investigations of chemical accidents at fixed industrial facilities.
The Chevron Richmond Refinery is a 2,900-acre (1,200 ha) petroleum refinery in Richmond, California, on San Francisco Bay. It is owned and operated by Chevron Corporation and employs more than 1,200 workers, making it the city's largest employer. The refinery processes approximately 240,000 barrels (38,000 m3) of crude oil a day in the manufacture of petroleum products and other chemicals. The refinery's primary products are motor gasoline, jet fuel, diesel fuel and lubricants.
The Feyzin disaster occurred in a refinery near the town of Feyzin, 10 kilometres south of Lyon, France, on 4 January 1966. An LPG spill occurred when an operator was draining water from a 1,200m³ pressurised propane tank. The resultant cloud of propane vapour spread, until it was ignited by a car on an adjoining road. The pool of propane in the bund caused the storage tank to be engulfed in flames, which produced a Boiling Liquid Expanding Vapour Explosion (BLEVE) when the tank ruptured. This resulted in a fireball which killed and injured firemen and spectators. Flying missiles broke the legs of an adjacent sphere which later BLEVE'd. Three further spheres toppled due to the collapse of support legs which were not adequately fire protected. These vessels ruptured but did not explode. A number of petrol and crude oil tanks also caught fire. The conflagration took 48 hours to bring under control. This incident resulted in the deaths of 18 people, the injury of 81 and extensive damage to the site.
The 2009 Cataño oil refinery fire, also known as the CAPECO explosion, was a fire that began with an explosion on October 23, 2009, and was extinguished on October 25 at the Caribbean Petroleum Corporation (CAPECO) oil refinery and oil depot in Bayamón, Puerto Rico. While the fire and subsequent explosion occurred close to the city of Cataño, it technically occurred within the borders of Bayamón, even though Cataño was more affected by fumes and evacuation. There were no fatalities, but 3 people were injured.
An industrial fire is a type of industrial disaster involving a conflagration which occurs in an industrial setting. Industrial fires often, but not always, occur together with explosions. They are most likely to occur in facilities where there is a lot of flammable material present. Such material can include petroleum, petroleum products such as petrochemicals, or natural gas. Processing flammable materials such as hydrocarbons in units at high temperature and/or high pressure makes the hazards more severe. Facilities with such combustible material include oil refineries, tank farms, natural gas processing plants, and chemical plants, particularly petrochemical plants. Such facilities often have their own fire departments for firefighting. Sometimes dust or powder are vulnerable to combustion and their ignition can cause dust explosions. Severe industrial fires have involved multiple injuries, loss of life, costly financial loss, and/or damage to the surrounding community or environment.
Cenovus Energy Inc. is a Canadian integrated oil and natural gas company headquartered in Calgary, Alberta. Its offices are located at Brookfield Place, having completed a move from the neighbouring Bow in 2019.
A refinery owned by Gulf Oil Corporation in Philadelphia, located at Girard Point on the Schuylkill River in South Philadelphia, caught fire on Sunday, August 17, 1975. This incident grew into an 11-alarm fire, not brought under control until 24 hours later, and resulted in the death of eight firefighters of the Philadelphia Fire Department (PFD), injuries to 14 other firefighters, and the loss of four PFD vehicles.
The Cenovus Lloydminster Refinery is an asphalt refinery located in the city of Lloydminster, Alberta, Canada owned by Husky Energy. The refinery provides oil products, primarily 30 different grades of asphalt, as well as light distillate, kerosene distillate, atmospheric gas oil, light vacuum gas oil (VGO), and heavy vacuum gas oil. This refinery is Canada's largest asphalt supplier, processing 27,000 barrels of heavy crude oil per day to produce asphalt. Husky is the "largest marketer of paving asphalt in Western Canada with a 29 mbbls/day capacity asphalt refinery located at Lloydminster, Alberta "integrated with the local heavy oil production, transportation and upgrading infrastructure."
The Dangote Refinery is an oil refinery owned by Dangote Group that was inaugurated on the 22nd of May 2023 in Lekki, Nigeria. When in full operation, it is expected to have the capacity to process about 650,000 barrels per day of crude oil, making it the largest single-train refinery in the world. The investment is over 19 billion US dollars.
On June 14, 2021, a maintenance accident at the Chemtool Incorporated manufacturing plant in Rockton, Illinois, triggered a chemical fire that lasted four days and injured two emergency workers. Portions of the village, located north of Rockford near the Illinois-Wisconsin state line, were subject to a mandatory evacuation as a result of the fire. The fire was not contained until June 16, with the evacuations lasting until June 18.
An explosion at the ARCO Chemical (ACC) Channelview, Texas petrochemical plant killed 17 people and injured five others on July 5, 1990. It was one of the deadliest industrial disasters in the history of the Greater Houston area.
In the early morning of June 21, 2019, a fire and multiple explosions occurred at the Philadelphia Energy Solutions (PES) refinery in Philadelphia, Pennsylvania. A release of hydrocarbons and hydrofluoric acid in the refinery's alkylation unit caused a ground-hugging vapor cloud which rapidly ignited, leading to three separate explosions minutes apart from each other. The largest explosion, a BLEVE, sent a vessel fragment flying 2,000 feet (610 m) across the Schuylkill River. Five employees sustained minor injuries, but there were ultimately no fatalities. The refinery announced it would shut down operations the same month, and filed for bankruptcy a month later.
