Blend (textile)

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A blend is a mixture of two or more fibers. In yarn spinning, different compositions, lengths, diameters, or colors may be combined to create a blend. [1] Blended textiles are fabrics or yarns produced with a combination of two or more types of different fibers, or yarns to obtain desired traits and aesthetics. Blending is possible at various stages of textile manufacturing. [2] The term, blend, refers to spun fibers or a fabric composed of such fibers. [1] [3] There are several synonymous terms: a combination yarn is made up of two strands of different fibers twisted together to form a ply; [1] a mixture or mixed cloth refers to blended cloths in which different types of yarns are used in warp and weft sides. [4] [5]

Contents

Union or union fabric was a 19th century term for a blended fabric. It is no longer used. [6]

History

Blending in textiles is an old practice which became more widespread after around 1980. Recognizing the growing popularity of blends, the Wool Bureau introduced the "Wool blend" mark in 1970 for blends containing a high percentage of wool. [1] :21 Viyella was the first branded blended textile, and it is the oldest blended flannel structure. It features a twill weave of wool and cotton, and due to the cotton content, it can be washed more easily than an all-wool flannel. [1] :311

Fibers for blends

Spun fibers

Any fiber has the potential to contribute to a blended fabric depending upon the intended use. [12] :6 Continuous testing is carried out to determine the best fiber blends and the percentages that are best suited to specific uses. Polyester is the most frequently used synthetic fibre, it has earned the name, "workhorse" fiber of the industry. The staple form of the Polyester fibers has been referred as "big mixer" because of its compatibility in blending. Polyester imparts many properties without affecting the properties of other fibers. [1] :74

Bicomponent fibers

Bicomponent fiber are the fibers produced by mixing two different polymers to achieve the properties of both fibers. For example, Polyester and Nylon may be mixed together in extrusion. The polymers in the bicomponent may have entirely different physical and chemical properties. [13]


Advantages

Products with blends, mixtures, and combinations may have properties that differ from those obtained with a single fiber. Blending may add value and may reduce the cost of the product. [1] [3] For example, cotton is most often mixed with other fibers, particularly synthetics. This blending can be used to make cotton-like fabrics with improved functionality such as wrinkle resistance and dimensional stability. The addition of spandex to cotton improves the stretch of the product. [14]

Spinning advantages

Uniformity

Blending is also used to describe the process of combining small amounts of the same fibers from various lots to produce a uniform result. The process is known as "blending" in spinning. [3] The blending of similar kinds of fibers or different fibers is possible at various stages of yarn spinning, such as the blow room, draw frame, and roving. [15] [1] :145

Spinning weak fibers

Blending helps in spinning those fibers which are weak and difficult to spin. For example, milkweed fibers lack strength and cohesion. [14] :72

Core spun yarns

In core spun yarns; a filament yarn is wrapped with staple fibers. Spandex filament may be wrapped with cotton fibers to form a core spun yarn. These yarns are called "composite yarns." [1] :97,145

Functional advantages

Comfort

Blends help in reducing the discomfort of certain synthetic clothing. Synthetic fibers, such as polyester, have a moisture regain rate of only 0.4'0.8 percent. Poor absorbency reduces the comfort of clothing that comes into direct contact with the skin. Blending polyester with absorbent fibers such as cotton improves the wearing comfort. Polyester-cotton blended clothing is more comfortable to wear in humid climates than polyester alone. [1] :79

A heavy pair of jeans made of 100% cotton that weigh 14 oz (396.9 g) can be cut down to 11 oz (311.8 g), without compromising durability, by changing the composition to a blend of polyester 50% with cotton or nylon 20%. [12]

Aesthetic advantages

Blends help to create a variety of aesthetic effects.:

Plated fabrics

Blending is also used to create many weaving and knitting structures, such as plated fabrics. [16]

Burnt out patterns

Devoré is a pattern-making technique that involves dissolving cellulosic fibers in acids. Typically, a polyester-cotton blend is used for this purpose. [17]

Heather or melange fabrics

Heather is a term used to describe a color effect created by combining two or more different colored fibers or yarns in a fabric. [18] Grey melange, marl and gaspe are examples of blending fibers and yarns.

Cross-dyed fabrics

Blends are also used for cross-dyed fabrics. When dyeing fabric with two different classes of dyes in a blend, it is possible to dye both parts in completely different colors. It is called "cross-dyeing." [19]

Economical products

Besides contributing to comfort and functionality, blends can produce economical materials.

Nonwoven fabric advantages

Nonwoven fabrics of various types can be manufactured using a blending process. A polyester and viscose blend is used in baby wipes. For different items, distinct weight ratios are used. [22]

See also

Related Research Articles

Spinning is a twisting technique to form yarn from fibers. The fiber intended is drawn out, twisted, and wound onto a bobbin. A few popular fibers that are spun into yarn other than cotton, which is the most popular, are viscose, animal fibers such as wool, and synthetic polyester. Originally done by hand using a spindle whorl, starting in the 500s AD the spinning wheel became the predominant spinning tool across Asia and Europe. The spinning jenny and spinning mule, invented in the late 1700s, made mechanical spinning far more efficient than spinning by hand, and especially made cotton manufacturing one of the most important industries of the Industrial Revolution.

<span class="mw-page-title-main">Textile</span> Various fiber-based materials

Textile is an umbrella term that includes various fiber-based materials, including fibers, yarns, filaments, threads, different fabric types, etc. At first, the word "textiles" only referred to woven fabrics. However, weaving is not the only manufacturing method, and many other methods were later developed to form textile structures based on their intended use. Knitting and non-woven are other popular types of fabric manufacturing. In the contemporary world, textiles satisfy the material needs for versatile applications, from simple daily clothing to bulletproof jackets, spacesuits, and doctor's gowns.

<span class="mw-page-title-main">Yarn</span> Long continuous length of interlocked fibres

Yarn is a long continuous length of interlocked fibres, used in sewing, crocheting, knitting, weaving, embroidery, ropemaking, and the production of textiles. Thread is a type of yarn intended for sewing by hand or machine. Modern manufactured sewing threads may be finished with wax or other lubricants to withstand the stresses involved in sewing. Embroidery threads are yarns specifically designed for needlework. Yarn can be made of a number of natural or synthetic materials, and comes in a variety of colors and thicknesses. Although yarn may be dyed different colours, most yarns are solid coloured with a uniform hue. Yarn can be used to make clothing and many other kinds of artworks using a wide variety of techniques and materials.

<span class="mw-page-title-main">Velvet</span> Type of pile fabric

Velvet is a type of woven tufted fabric in which the cut threads are evenly distributed, with a short, dense pile, giving it a distinctive soft feel. By extension, the word velvety means "smooth like velvet". In the past, velvet was typically made from silk. Today, velvet can be made from linen, cotton, wool and synthetic fibers.

<span class="mw-page-title-main">Worsted</span> Fabrics manufactured from worsted yarns

Worsted is a high-quality type of wool yarn, the fabric made from this yarn, and a yarn weight category. The name derives from Worstead, a village in the English county of Norfolk. That village, together with North Walsham and Aylsham, formed a manufacturing centre for yarn and cloth in the 12th century, when pasture enclosure and liming rendered the East Anglian soil too rich for the older agrarian sheep breeds. In the same period, many weavers from the County of Flanders moved to Norfolk. "Worsted" yarns/fabrics are distinct from woollens : the former is considered stronger, finer, smoother, and harder than the latter.

<span class="mw-page-title-main">Dyeing</span> Process of adding color to textile products like fibers, yarns, and fabrics

Dyeing is the application of dyes or pigments on textile materials such as fibers, yarns, and fabrics with the goal of achieving color with desired color fastness. Dyeing is normally done in a special solution containing dyes and particular chemical material. Dye molecules are fixed to the fiber by absorption, diffusion, or bonding with temperature and time being key controlling factors. The bond between dye molecule and fiber may be strong or weak, depending on the dye used. Dyeing and printing are different applications; in printing, color is applied to a localized area with desired patterns. In dyeing, it is applied to the entire textile.

<span class="mw-page-title-main">Noil</span> Short strands rejected from fiber combing

Noil refers to the short fibers that are removed during the combing process in spinning. These fibers are often then used for other purposes.

<span class="mw-page-title-main">Textile manufacturing</span> The industry which produces textiles

Textile manufacturing is a major industry. It is largely based on the conversion of fibre into yarn, then yarn into fabric. These are then dyed or printed, fabricated into cloth which is then converted into useful goods such as clothing, household items, upholstery and various industrial products.

The manufacture of textiles is one of the oldest of human technologies. To make textiles, the first requirement is a source of fiber from which a yarn can be made, primarily by spinning. The yarn is processed by knitting or weaving, which turns yarn into cloth. The machine used for weaving is the loom. For decoration, the process of colouring yarn or the finished material is dyeing. For more information of the various steps, see textile manufacturing.

<span class="mw-page-title-main">Heather (fabric)</span> Fabric made of interwoven yarns of mixed colors

In clothing, heather refers to a color effect created by mixing two or more different colored fibers or yarns. It is interwoven yarns of mixed colors, and possibly the type of fiber, producing another color. It is typically used to mix multiple shades of grey or grey with another color to produce a muted shade, but any two colors can be mixed, including bright colors. A mixed fabric color is achieved by using different colors of fiber and mixing them together. Black and white fiber mixed will combine to give grey heather fiber. Heather is blended fibers combined to create a multicolored effect. Heather effect is also known as melange effect.

A staple fiber is a textile fiber of discrete length. The opposite is a filament fiber, which comes in continuous lengths. Staple length is a characteristic fiber length of a sample of staple fibers. A fiber is made up of natural substances and is known for being longer than it is wide. It is an essential criterion in yarn spinning, and aids in cohesion and twisting. Compared to synthetic fibers, natural fibers tend to have different and shorter lengths. The quality of natural fibers like cotton is categorized on staple length such as short, medium, long staple, and extra-long. Gossypium barbadense, one of several cotton species, produces extra-long staple fibers. The staple fibers may be obtained from natural and synthetic sources. In the case of synthetics and blends, the filament yarns are cut to a predetermined length.

<span class="mw-page-title-main">Novelty yarns</span> Any yarn with special effects introduced in spinning or plying

Novelty yarns include a wide variety of yarns made with unusual features, structure or fiber composition such as slubs, inclusions, metallic or synthetic fibers, laddering and varying thickness introduced during production. Some linens, wools to be woven into tweed, and the uneven filaments of some types of silk are allowed to retain their normal irregularities, producing the characteristic uneven surface of the finished fabric. Man-made fibres, which can be modified during production, are especially adaptable for special effects such as crimping and texturizing.

<span class="mw-page-title-main">Finishing (textiles)</span> Manufacturing process

In textile manufacturing, finishing refers to the processes that convert the woven or knitted cloth into a usable material and more specifically to any process performed after dyeing the yarn or fabric to improve the look, performance, or "hand" (feel) of the finish textile or clothing. The precise meaning depends on context.

<span class="mw-page-title-main">Pill (textile)</span> Small ball of fibres adhering to the surface of a textile

A pill, colloquially known as a bobble, fuzzball, or lint ball, is a small ball of fibers that forms on a piece of cloth. Pill is also a verb for the formation of such balls.

Wet Processing Engineering is one of the major streams in Textile Engineering or Textile manufacturing which refers to the engineering of textile chemical processes and associated applied science. The other three streams in textile engineering are yarn engineering, fabric engineering, and apparel engineering. The processes of this stream are involved or carried out in an aqueous stage. Hence, it is called a wet process which usually covers pre-treatment, dyeing, printing, and finishing.

Bourette is a silk fabric with bumps often blended with other yarns made of Bourette fibers. The name "Bourette" is from its constituting fiber. It has a rough surface incorporating multicolored threads and knots of spun silk. The fabric is made with silk bourette and wool or cotton yarn. Bourette is a lightweight single cloth with a rough, knotty, and uneven surface.

<span class="mw-page-title-main">Hand feel</span> Feel of the fabrics to the skin or hand

Hand feel is the property of fabrics related to the touch that expresses sensory comfort. It refers to the way fabrics feel against the skin or in the hand and conveys information about the cloth's softness and smoothness. Hand feel is an estimated and subjective property of different fabrics, but nowadays, hand feel could be measured and assessed statistically.

<span class="mw-page-title-main">Scouring (textiles)</span> Chemical washing process

Scouring is a preparatory treatment of certain textile materials. Scouring removes soluble and insoluble impurities found in textiles as natural, added and adventitious impurities, for example, oils, waxes, fats, vegetable matter, as well as dirt. Removing these contaminants through scouring prepares the textiles for subsequent processes such as bleaching and dyeing. Though a general term, "scouring" is most often used for wool. In cotton, it is synonymously called "boiling out," and in silk, and "boiling off."

Deweighting, deweighing or weight reduction, is a chemical treatment that peels the surface of polyester fibers and makes them softer and finer. It also reduces the fiber weight and hence weakens the strength. Additionally, the treatment enhances the absorbency of the treated substrates. Deweighting is an alkaline hydrolysis treatment that affects the surface fibers of the polyester and reduces the decitex or denier of fibers, weight loss of between 10% and 30% is possible during the treatment. Polyester and cotton blends can be treated with an alkali process to make them look and feel like silk.

<span class="mw-page-title-main">Dead cotton</span> Immature cotton that has poor dye affinity

Dead cotton is a term that refers to unripe cotton fibers that do not absorb dye. Dead cotton is immature cotton or underdeveloped cotton that has poor dye affinity and appears as white specks on a dyed fabric. Daniel Koechlin (1785–1871), who was a manufacturer and a chemist in Mulhouse, established the fact in 1848 that it is dead cotton fibers that resist dye. Other chemists such as Walter Crum, Albin Haller, and Herzog explored and contributed to the subject further. Crum discovered that dead fibers have very thin cell walls.

References

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