In mechanical engineering, a compression seal fitting, also known as a sealing gland, is intended to seal some type of element (probe, wire, conductor, pipe, tube, fiber-optic cable, etc.) when the element must pass through a pressure or environmental boundary. [1] A compression seal fitting may serve several purposes:
A compression seal fitting, unlike an epoxy seal or gasket, uses mechanical components and an axial force to compress a soft sealant inside a body which then creates a seal. An epoxy seal differs in that it is composed of some type of compound which is poured into a mold in an attempt to create a seal.
Typical applications include pressure vessels, autoclaves, holding tanks, pipelines, furnaces, or anywhere wires or sensors need to pass from inside to outside a vessel or wall where the pressure differentials or hazardous environments cause concern.
A very basic compression seal fitting is composed of four mechanical parts:
A single compression seal fitting may seal on a single or multiple elements. Sealing glands designed to seal on single elements consist of a body, cap, sealant and follower. When sealing on multiple elements, gland designs also include a seat and an anti-rotation pin to prevent wires or conductors from twisting and shearing. One or more insulators may also be included when electrical isolation is required.
Soft sealant technology for compression seal fittings was developed in the 1950s by Conax Technologies. Since then, compression seal fittings have evolved to include multiple variations for different applications. Some applications include:
Single-element compression seal fittings are used to seal a single element such as a temperature probe, tubewell, pipe, etc.
Multiple-element compression seal fittings are used when multiple elements of the same or different diameters such as metal tubing, ceramic or rigid plastic tube or pipe, temperature probe, a tubewell, low voltage instrumentation wire, or a power supply feedthrough.
In mechanical engineering, an end-face mechanical seal is a type of seal used in rotating equipment, such as pumps, mixers, blowers, and compressors. When a pump operates, the liquid could leak out of the pump between the rotating shaft and the stationary pump casing. Since the shaft rotates, preventing this leakage can be difficult. Earlier pump models used mechanical packing to seal the shaft. Since World War II, mechanical seals have replaced packing in many applications.
A gasket is a mechanical seal which fills the space between two or more mating surfaces, generally to prevent leakage from or into the joined objects while under compression. It is a deformable material that is used to create a static seal and maintain that seal under various operating conditions in a mechanical assembly.
Fluid power is the use of fluids under pressure to generate, control, and transmit power. Fluid power is conventionally subdivided into hydraulics and pneumatics. Although steam is also a fluid, steam power is usually classified separately from fluid power. Compressed-air and water-pressure systems were once used to transmit power from a central source to industrial users over extended geographic areas; fluid power systems today are usually within a single building or mobile machine.
American National Standard Pipe Thread standards, often called national pipe thread standards for short, are United States national technical standards for screw threads used on threaded pipes and pipe fittings. They include both tapered and straight thread series for various purposes, including rigidity, pressure-tight sealing, or both. The types are named with a full name and an abbreviation, such as NPT, NPS, NPTF, or NPSC.
A mechanical seal is a device that helps join systems and mechanisms together by preventing leakage, containing pressure, or excluding contamination. The effectiveness of a seal is dependent on adhesion in the case of sealants and compression in the case of gaskets. The seals are installed in pumps in a wide range of industries including chemicals, water supply, paper production, food processing and many other applications.
Hydraulic machines use liquid fluid power to perform work. Heavy construction vehicles are a common example. In this type of machine, hydraulic fluid is pumped to various hydraulic motors and hydraulic cylinders throughout the machine and becomes pressurized according to the resistance present. The fluid is controlled directly or automatically by control valves and distributed through hoses, tubes, or pipes.
A hose clamp (hose clip,hose lock or Jubilee Clip (UK)) is a device used to attach and seal a hose onto a fitting such as a barb or nipple.
A compression fitting is a fitting used in plumbing and electrical conduit systems to join two tubes or thin-walled pipes together. In instances where two pipes made of dissimilar materials are to be joined, the fittings will be made of one or more compatible materials appropriate for the connection. Compression fittings for attaching tubing (piping) commonly have compression rings, called ferrules or olives, in them, and are sometimes referred to as flareless fittings. There are also flare fittings that do not require ferrules/olives.
A stuffing box or gland package is an assembly which is used to house a gland seal. It is used to prevent leakage of fluid, such as water or steam, between sliding or turning parts of machine elements.
A piezoelectric sensor is a device that uses the piezoelectric effect to measure changes in pressure, acceleration, temperature, strain, or force by converting them to an electrical charge. The prefix piezo- is Greek for 'press' or 'squeeze'.
A pipe is a tubular section or hollow cylinder, usually but not necessarily of circular cross-section, used mainly to convey substances which can flow — liquids and gases (fluids), slurries, powders and masses of small solids. It can also be used for structural applications; hollow pipe is far stiffer per unit weight than solid members.
Level sensors detect the level of liquids and other fluids and fluidized solids, including slurries, granular materials, and powders that exhibit an upper free surface. Substances that flow become essentially horizontal in their containers because of gravity whereas most bulk solids pile at an angle of repose to a peak. The substance to be measured can be inside a container or can be in its natural form. The level measurement can be either continuous or point values. Continuous level sensors measure level within a specified range and determine the exact amount of substance in a certain place, while point-level sensors only indicate whether the substance is above or below the sensing point. Generally the latter detect levels that are excessively high or low.
Vibration isolation is the prevention of transmission of vibration from one component of a system to others parts of the same system, as in buildings or mechanical systems. Vibration is undesirable in many domains, primarily engineered systems and habitable spaces, and methods have been developed to prevent the transfer of vibration to such systems. Vibrations propagate via mechanical waves and certain mechanical linkages conduct vibrations more efficiently than others. Passive vibration isolation makes use of materials and mechanical linkages that absorb and damp these mechanical waves. Active vibration isolation involves sensors and actuators that produce disruptive interference that cancels-out incoming vibration.
A expansion joint, or movement joint, is an assembly designed to hold parts together while safely absorbing temperature-induced expansion and contraction of building materials. They are commonly found between sections of buildings, bridges, sidewalks, railway tracks, piping systems, ships, and other structures.
A fitting or adapter is used in pipe systems to connect straight sections of pipe or tube, adapt to different sizes or shapes, and for other purposes such as regulating fluid flow. These fittings are used in plumbing to manipulate the conveyance of water, gas, or liquid waste in domestic or commercial environments, within a system of pipes or tubes.
A production packer is a standard component of the completion hardware of oil or gas wells used to provide a seal between the outside of the production tubing and the inside of the casing, liner, or wellbore wall.
Glass-to-metal seals are a type of mechanical seal which joins glass and metal surfaces. They are very important elements in the construction of vacuum tubes, electric discharge tubes, incandescent light bulbs, glass-encapsulated semiconductor diodes, reed switches, glass windows in metal cases, and metal or ceramic packages of electronic components.
Copper tubing is most often used for heating systems and as a refrigerant line in HVAC systems. Copper tubing is slowly being replaced by PEX tubing in hot and cold water applications. There are two basic types of copper tubing, soft copper and rigid copper. Copper tubing is joined using flare connection, compression connection, pressed connection, or solder. Copper offers a high level of corrosion resistance but is becoming very costly.
Cryogenic seals provide a mechanical containment mechanism for materials held at cryogenic temperatures, such as cryogenic fluids. Various techniques, including soldering and welding are available for creating seals; however, specialized materials and processes are necessary to hermetically entrap cryogenic constituents under vacuum-tight conditions. Most commonly used are liquid helium and liquid nitrogen, which boil at very low temperatures, below −153 °C, as well as hydrocarbons with low freezing points and refrigerating mixtures. Pure indium wire or solder preform washers are accepted as the most reliable low temperature sealing materials. When correctly formed, indium will afford leak rates of less than 4.0x10 -9 mbar- liter/sec. Alternative cryogenic seal materials include silicone grease conical seals, and Pb/Sn (lead-tin) wire seals.
A metal hose is a flexible metal line element. There are two basic types of metal hose that differ in their design and application: stripwound hoses and corrugated hoses.