Spinning is the twisting together of drawn-out strands of fibers to form yarn, and is a major part of the textile industry. The yarn is then used to create textiles, which are then used to make clothing and many other products. There are several industrial processes available to spin yarn, as well as hand-spinning techniques where the fiber is drawn out, twisted, and wound onto a bobbin.
A spinning wheel is a device for spinning thread or yarn from natural or synthetic fibres. Spinning wheels were first used in India, between 500 and 1000 A.D. Spinning machinery, such as the spinning jenny and spinning frame, displaced the spinning wheel during the Industrial Revolution.
Carding is a mechanical process that disentangles, cleans and intermixes fibres to produce a continuous web or sliver suitable for subsequent processing. This is achieved by passing the fibers between differentially moving surfaces covered with card clothing. It breaks up locks and unorganised clumps of fibre and then aligns the individual fibers to be parallel with each other. In preparing wool fibre for spinning, carding is the step that comes after teasing.
The spinning frame is an Industrial Revolution invention for spinning thread or yarn from fibres such as wool or cotton in a mechanized way. It was developed in 18th-century Britain by Richard Arkwright and John Kay.
A spindle is a straight spike usually made from wood used for spinning, twisting fibers such as wool, flax, hemp, cotton into yarn. It is often weighted at either the bottom, middle, or top, commonly by a disc or spherical object called a whorl, but many spindles exist that are not weighted by a whorl, but by thickening their shape towards the bottom, such as Orenburg and French spindles. The spindle may also have a hook, groove, or notch at the top to guide the yarn. Spindles come in many different sizes and weights depending on the thickness of the yarn one desires to spin.
Textile manufacturing is a major industry. It is based on the conversion of fiber into yarn, yarn into fabric. These are then dyed or printed, fabricated into clothes. Different types of fibers are used to produce yarn. Cotton remains the most important natural fiber, so is treated in depth. There are many variable processes available at the spinning and fabric-forming stages coupled with the complexities of the finishing and colouration processes to the production of a wide ranges of products. There remains a large industry that uses hand techniques to achieve the same results.
TPI is a term used in the textile industry. It measures how much twist a yarn has, and can be calculated by counting the number of twists in an inch of yarn.
The spinning mule is a machine used to spin cotton and other fibres. They were used extensively from the late 18th to the early 20th century in the mills of Lancashire and elsewhere. Mules were worked in pairs by a minder, with the help of two boys: the little piecer and the big or side piecer. The carriage carried up to 1,320 spindles and could be 150 feet (46 m) long, and would move forward and back a distance of 5 feet (1.5 m) four times a minute. It was invented between 1775 and 1779 by Samuel Crompton. The self-acting (automatic) mule was patented by Richard Roberts in 1825. At its peak there were 50,000,000 mule spindles in Lancashire alone. Modern versions are still in niche production and are used to spin woollen yarns from noble fibres such as cashmere, ultra-fine merino and alpaca for the knitware market.
Spinning is an ancient textile art in which plant, animal or synthetic fibres are drawn out and twisted together to form yarn. For thousands of years, fibre was spun by hand using simple tools, the spindle and distaff. It was only with the invention of the spinning wheel in India, and its subsequent introduction to Europe in the High Middle Ages, that the output of individual spinners dramatically increased. Mass production only arose in the 18th century with the beginnings of the Industrial Revolution. Hand-spinning remains a popular handicraft.
Open-end spinning is a technology for creating yarn without using a spindle. It was invented and developed in Czechoslovakia in Výzkumný ústav bavlnářský / Cotton Research Institute in Ústí nad Orlicí in 1963.
Heat setting is a term used in the textile industry to describe a thermal process usually taking place in either a steam atmosphere or a dry heat environment. The effect of the process gives fibers, yarns or fabric dimensional stability and, very often, other desirable attributes like higher volume, wrinkle resistance or temperature resistance. Very often, heat setting is also used to improve attributes for subsequent processes.
Ventile, is a registered trademark used to brand a special high-quality woven cotton fabric first developed by scientists at the Shirley Institute in Manchester, England. Originally created to overcome a shortage of flax used for fire hoses and water buckets, its properties were also found to be ideal for pilots' immersion suits.
Ring travellers are used in textile mills around the world to process yarn. These products have a direct effect on the quality of yarn produced as their action physically turns the raw material into finished product.
Textile manufacturing is one of the oldest human activities. The oldest known textiles date back to about 5000 B.C. In order to make textiles, the first requirement is a source of fibre from which a yarn can be made, primarily by spinning. The yarn is processed by knitting or weaving to create cloth. The machine used for weaving is the loom. Cloth is finished by what are described as wet processes to become fabric. The fabric may be dyed, printed or decorated by embroidering with coloured yarns.
Ring spinning is a method of spinning fibres, such as cotton, flax or wool, to make a yarn. The ring frame developed from the throstle frame, which in its turn was a descendant of Arkwright's water frame. Ring spinning is a continuous process, unlike mule spinning which uses an intermittent action. In ring spinning, the roving is first attenuated by using drawing rollers, then spun and wound around a rotating spindle which in its turn is contained within an independently rotating ring flyer. Traditionally ring frames could only be used for the coarser counts, but they could be attended by semi-skilled labour.
Magnetic Ring Spinning, magnetic spinning, or innovative spinning is a ring spinning technology for making yarn based on magnetic levitation. This technique functions without a traveler sliding over the ring, enabling much higher spinning rates.
Doubling is a textile industry term synonymous with combining. It can be used for various processes during spinning. During the carding stage, several sources of roving are doubled together and drawn, to remove variations in thickness. After spinning, yarn is doubled for many reasons. Yarn may be doubled to produce warp for weaving, to make cotton for lace, crochet and knitting. It is used for embroidery threads and sewing threads, for example: sewing thread is usually 6-cable thread. Two threads of spun 60s cotton are twisted together, and three of these double threads are twisted into a cable, of what is now 5s yarn. This is mercerised, gassed and wound onto a bobbin.
Yarn engineering is the process of constructing yarn using procedures designed to change its properties. The purpose of yarn engineering is to optimize the performance and minimize the cost of textile products through the process of selecting the most effective raw materials, fiber type, manufacturing method, and yarn structure[1].
