Flexible flat cable

Last updated

35-conductor flexible flat cable Flat-Flex-Cable.jpg
35-conductor flexible flat cable
FFC including connectors, used in the Samsung SGH-U700 mobile phone Samsung SGH-U700 FFC.jpg
FFC including connectors, used in the Samsung SGH-U700 mobile phone

Flat Flexible Cable (FFC) refers to any variety of electrical cable that is both flat and flexible, with flat solid conductors. A flexible flat cable is a type of flexible electronics. However, the term FFC usually refers to the extremely thin flat cable often found in high-density electronic applications like laptops and cell phones.

Contents

Overview

Sometimes the term FPC (flexible printed circuit) is even—somewhat inaccurately—used for any type of FFC;[ citation needed ] however, this is more accurately used to describe etched or printed circuits that incorporate components and are built onto a flexible material. FFCs are usually straight connections without any components.

FFC is a miniaturized form of ribbon cable, which is also flat and flexible. The cable usually consists of a flat, flexible plastic film base with multiple flat metallic conductors bonded to one surface. Often, each end of the cable is reinforced with a stiffener to make insertion easier or to provide strain relief. The stiffener makes the end of the cable slightly thicker.

Flexible flat cables are used instead of round cables for easy cable management, especially in high-flex applications. They usually take up less space than round cables, often offering better EMI/RFI suppression and eliminating wire-coupling issues. In addition, because the wires are protected individually and not wrapped many times over by different materials as round cables are, they are lighter in weight and offer greater flexibility. [1]

Specifications

Number of Conductors (Pins)
This is the total number of conductors within the cable, ranging from just a few to over 100. The conductors are also referred to as "pins." For example, an FFC cable with 20 conductors is called a 20-pin.
Pitch
The spacing of the conductors. The pitch typically refers to the distance from the center of one conductor to the center of its neighboring conductor. A single FFC can have different pitches between different conductors on the same cable, however, this is uncommon. FFC cables are available in many pitches, such as 0.500 mm, 0.625 mm, 0.635 mm, 0.800 mm, 1.00 mm, 1.25 mm, 1.27 mm, 2.00 mm, 2.54 mm, but the most common pitches are 0.500 mm, 1.00 mm, and 1.25 mm. Custom Pitch and Multiple Pitch FFC are available upon special request.
Type
Some cables (described as Type 1 by Würth Elektronik or Type A by Molex) have exposed contacts on the same side at each end. Other cables (labelled Type 2 or Type D) have the exposed contacts on opposite sides of the cable (so that if the cable is lying flat, one end will have face-up contacts, and the other end will have face-down contacts).
Exposure length
The length of the electrical contact that has been exposed at the termination of the cable.
Stiffener
Most FFCs have some sort of extra material attached on the opposite side of the exposed length of the cable to facilitate ZIF or LIF connections.
Conductors size
The width and thickness of the conductors

Now FFC Cables are widely used in printer connections between the head and the motherboard, plotters, scanners, copiers, stereos, LCD appliances, fax machines, DVD players, and signal transmission and plate board connections. In modern electrical equipment, FFC Cables can be found almost everywhere.

See also

Nuvola apps ksim.png   Electronicsportal

Related Research Articles

<span class="mw-page-title-main">Insulator (electricity)</span> Material that does not conduct an electric current

An electrical insulator is a material in which electric current does not flow freely. The atoms of the insulator have tightly bound electrons which cannot readily move. Other materials—semiconductors and conductors—conduct electric current more easily. The property that distinguishes an insulator is its resistivity; insulators have higher resistivity than semiconductors or conductors. The most common examples are non-metals.

<span class="mw-page-title-main">Wire</span> Single, usually cylindrical, flexible strand or bar or rod of metal

A wire is a flexible, round, bar of metal.

<span class="mw-page-title-main">Electrical cable</span> Assembly of one or more wires running side by side or bundled

An electrical cable is an assembly of one or more wires running side by side or bundled, which is used as an electrical conductor, i.e., to carry electric current. One or more electrical cables and their corresponding connectors may be formed into a cable assembly, which is not necessarily suitable for connecting two devices but can be a partial product. Cable assemblies can also take the form of a cable tree or cable harness, used to connect many terminals together.

<span class="mw-page-title-main">Electrical connector</span> Device used to join electrical conductors

Components of an electrical circuit are electrically connected if an electric current can run between them through an electrical conductor. An electrical connector is an electromechanical device used to create an electrical connection between parts of an electrical circuit, or between different electrical circuits, thereby joining them into a larger circuit. Most electrical connectors have a gender – i.e. the male component, called a plug, connects to the female component, or socket. The connection may be removable, require a tool for assembly and removal, or serve as a permanent electrical joint between two points. An adapter can be used to join dissimilar connectors.

<span class="mw-page-title-main">Zero insertion force</span> Electrical socket

Zero insertion force (ZIF) is a type of IC socket or electrical connector that requires very little force for insertion. With a ZIF socket, before the IC is inserted, a lever or slider on the side of the socket is moved, pushing all the sprung contacts apart so that the IC can be inserted with very little force - generally the weight of the IC itself is sufficient and no external downward force is required. The lever is then moved back, allowing the contacts to close and grip the pins of the IC. ZIF sockets are much more expensive than standard IC sockets and also tend to take up a larger board area due to the space taken up by the lever mechanism. Typically, they are only used when there is a good reason to do so.

<span class="mw-page-title-main">Ribbon cable</span> Wide and flat cable with multiple conductors

A ribbon cable is a cable with many conducting wires running parallel to each other on the same flat plane. As a result, the cable is wide and flat. Its name comes from its resemblance to a piece of ribbon.

<span class="mw-page-title-main">Flexible electronics</span> Mounting of electronic devices on flexible plastic substrates

Flexible electronics, also known as flex circuits, is a technology for assembling electronic circuits by mounting electronic devices on flexible plastic substrates, such as polyimide, PEEK or transparent conductive polyester film. Additionally, flex circuits can be screen printed silver circuits on polyester. Flexible electronic assemblies may be manufactured using identical components used for rigid printed circuit boards, allowing the board to conform to a desired shape, or to flex during its use.

<span class="mw-page-title-main">DC connector</span> Electrical connector for carrying DC power

A DC connector is an electrical connector for supplying direct current (DC) power.

<span class="mw-page-title-main">Power cord</span> Electrical cable that connects an appliance to the electricity supply via a wall socket

A power cord, line cord, or mains cable is an electrical cable that temporarily connects an appliance to the mains electricity supply via a wall socket or extension cord. The terms are generally used for cables using a power plug to connect to a single-phase alternating current power source at the local line voltage. The terms power cable, mains lead, flex or kettle lead are also used. A lamp cord is a light-weight, ungrounded, single-insulated two-wire cord used for small loads such as a table or floor lamp.

<span class="mw-page-title-main">Banana connector</span> Single-wire electrical connector used for joining wires to equipment

A banana connector is a single-wire electrical connector used for joining wires to equipment. The term 4 mm connector is also used, especially in Europe, although not all banana connectors will mate with 4 mm parts, and 2 mm banana connectors exist. Various styles of banana plug contacts exist, all based on the concept of spring metal applying outward force into the unsprung cylindrical jack to produce a snug fit with good electrical conductivity. Common types include: a solid pin split lengthwise and splayed slightly, a tip of four leaf springs, a cylinder with a single leaf spring on one side, a bundle of stiff wire, a central pin surrounded by a multiple-slit cylinder with a central bulge, or simple sheet spring metal rolled into a nearly complete cylinder. The plugs are frequently used to terminate patch cords for electronic test equipment such as laboratory power supply units, while sheathed banana plugs are common on multimeter probe leads.

<span class="mw-page-title-main">Power cable</span> Bundle of wires for transmitting electricity

A power cable is an electrical cable, an assembly of one or more electrical conductors, usually held together with an overall sheath. The assembly is used for transmission of electrical power. Power cables may be installed as permanent wiring within buildings, buried in the ground, run overhead, or exposed. Power cables that are bundled inside thermoplastic sheathing and that are intended to be run inside a building are known as NM-B.

<span class="mw-page-title-main">Crimp (joining)</span> Joining metal workpieces by deforming one or both to hold the other

Crimping is a method of joining two or more pieces of metal or other ductile material by deforming one or both of them to hold the other. The bend or deformity is called the crimp. Crimping tools are used to create crimps.

<span class="mw-page-title-main">Micro ribbon connector</span> Type of electrical connector

The micro ribbon or miniature ribbonconnector is a common type of electrical connector for a variety of applications, such as in computer and telecommunications equipment having many contacts.

<span class="mw-page-title-main">IDC (electrical connector)</span> Type of electrical connector

An insulation-displacement contact (IDC), also known as insulation-piercing contact (IPC), is an electrical connector designed to be connected to the conductor(s) of an insulated cable by a connection process which forces a selectively sharpened blade or blades through the insulation, bypassing the need to strip the conductors of insulation before connecting. When properly made, the connector blade cold-welds to the conductor, making a theoretically reliable gas-tight connection.

<span class="mw-page-title-main">Molex connector</span> Two-piece pin-and-socket connector

A Molex connector is a two-piece pin-and-socket interconnection which became an early electronic standard. Developed by Molex Connector Company in the late 1950s, the design features cylindrical spring-metal pins that fit into cylindrical spring-metal sockets, both held in a rectangular matrix in a nylon shell.

<span class="mw-page-title-main">Modular connector</span> Electrical connector commonly used in telephone and computer networks

A modular connector is a type of electrical connector for cords and cables of electronic devices and appliances, such as in computer networking, telecommunication equipment, and audio headsets.

<span class="mw-page-title-main">Copper conductor</span> Electrical wire or other conductor made of copper

Copper has been used in electrical wiring since the invention of the electromagnet and the telegraph in the 1820s. The invention of the telephone in 1876 created further demand for copper wire as an electrical conductor.

<span class="mw-page-title-main">Pin header</span> Type of simple electrical connector

A pin header is a form of electrical connector. A male pin header consists of one or more rows of metal pins molded into a plastic base, often 2.54 mm (0.1 in) apart, though available in many spacings. Male pin headers are cost-effective due to their simplicity. The female counterparts are sometimes known as female socket headers, though there are numerous naming variations of male and female connectors. Historically, headers have sometimes been called "Berg connectors" or "DuPont" connectors, but headers are manufactured by many companies.

<span class="mw-page-title-main">Electrical conduit</span> Tube used to protect and route electrical wiring in a building or structure

An electrical conduit is a tube used to protect and route electrical wiring in a building or structure. Electrical conduit may be made of metal, plastic, fiber, or fired clay. Most conduit is rigid, but flexible conduit is used for some purposes.

References

  1. "An introduction to flat cables". Wire & Cable Tips.
Manufacturers