Industrial Tomography Systems

Last updated

Industrial Tomography Systems plc
TypePublic
Founded2001
Headquarters
Manchester
,
UK
Number of locations
2
Area served
Global
Key people
Ken Primrose, CEO Richard Williams, Founder
Products Industrial process imaging tools
Website www.itoms.com

Industrial Tomography Systems plc, occasionally abbreviated to ITOMS or simply ITS, is a manufacturer of process visualization systems based upon the principles of tomography. Headquartered in Manchester, UK, the company provides instrumentation to a variety of organisations across a range of sectors; including oil refining, chemical manufacturing, nuclear engineering, dairy manufacturing, and research/academia.

Contents

History

Industrial Tomography Systems began as an incubator company in 1997, responsible for commercializing technologies developed by University of Manchester Institute of Science and Technology. [1] Founders included a number of academics who had helped to develop tomography technology, such as Professors Brian Hoyle [2] and Mi Wang [3] (of University of Leeds) and Professor Richard Williams (then of Camborne School of Mines); [4] as well as Ken Primrose, who continues to function as CEO as of late-2016. [5] Currently, Industrial Tomography Systems has over a dozen staff based in the company's headquarters (located just off one of Manchester's major thoroughfares), [6] and has systems installed in a number of global companies, including Johnson Matthey, [7] and GlaxoSmithKline and Nestlé. [8] In addition, the company has collaborated with major engineering firms, such as Philadelphia Mixers, to host international tomography workshops that showcase its technologies. [9] In 2011, Industrial Tomography Systems was recognised as a "global leader in its field" after it was short-listed in the Institution of Engineering and Technology Innovation Awards. [10] In an interview with the Manchester Evening News, Primrose attributed the success of the company to being able to offer tailored solutions that are designed to meet the needs of individual applications, as well as having a coordinated network of international distributors and agents. [11]

Products

Industrial Tomography Systems' scanning technology works on a similar principle to CAT scanners that are used in hospitals to see inside the human body: [12] by passing an electric current very rapidly between pairs of electrodes that are in contact with the process media, real-time images of the industrial process can be extrapolated from measuring the resulting difference in voltages. [13] Since 2001, the company has developed a range of instruments based upon different types of tomography, which are outlined below.

EIT and ERT Systems

Industrial Tomography Systems' instrumentation that utilizes the principles of electrical impedance tomography & electrical resistance tomography (the two terms are often used interchangeably) include: z8000, p2+, and v5r. These systems have been used to visualize processes involving mixing, [14] crystallization, [15] bubble columns, [16] packed beds, [17] flows, [18] and separations. [19]

ECT Systems

Electrical capacitance tomography instruments released by the company include: m3000c, m3000dual (combines ERT measurements with ECT), and m3c. These instruments are used when the phases in a process are non-conducting, with readings instead based upon electrical permittivity rather than electrical conductivity. As such, ECT instruments can be used in similar processes to those where ERT is deployed, including flows, [20] fluidized beds, [21] and pneumatic conveying. [22]

Ultrasound Systems

Until mid-2013, Industrial Tomography Systems supported one instrument based upon ultrasound spectroscopy technology: the u2s. [23]

Dens-itometer

In 2015, Industrial Tomography Systems launched their industry changing Densitometer, a system which uses no nuclear power sources. [24] Based on electrical resistance tomography, this new measurement system can take data independent of flow regime and also concentration of measure materials which are neutrally buoyant. The instrument is supplied as a pipe based sensor and a standard IP67 instrument enclosure (600x600x300mm). The device has gone on to make a huge impact in the dredging sector, due to its environmentally friendly technology. [25]

Mix-itometer

Years of listening to industry professionals complain about their batch mixers has prompted ITS to develop the Mix-itometer, [26] which utilises tomography solutions to resolve mixing problems. The Mix-itometer probe when placed inside batch mixers, replacing an existing baffle, measures average concentration and a mixing index by surveying more than 200 locations inside the process vessel. [27] Mix-itometer software provides users with a visual representation of mixing upon a PC-based interface; the instrumentation produces real time volumetric imagery which gives producers a vividly detailed look of what occurs inside batch mixers. [28]

Industrial applications

Findings published in AAPS's PharmSciTech in 2005 indicate that Industrial Tomography Systems' technology is able to monitor (1) the on-line measurement of solids distributed in a stirred tank, (2) crystallization, (3) the performance of industrial pressure filters, and (4) flow profiles and velocity measurements. [29] Additionally Primrose claims that, due to the non-invasive nature of tomography technology, it can be used to create images of industrial processes in hard-to-reach places, such as in pipelines that contain radioactive/toxic materials. [30]

See also

Related Research Articles

Instrumentation is a collective term for measuring instruments, used for indicating, measuring and recording physical quantities. It is also a field of study about the art and science about making measurement instruments, involving the related areas of metrology, automation, and control theory. The term has its origins in the art and science of scientific instrument-making.

<span class="mw-page-title-main">Electronic test equipment</span> Testing appliance for electronics systems

Electronic test equipment is used to create signals and capture responses from electronic devices under test (DUTs). In this way, the proper operation of the DUT can be proven or faults in the device can be traced. Use of electronic test equipment is essential to any serious work on electronics systems.

<span class="mw-page-title-main">Mixing (process engineering)</span> Process of mechanically stirring a heterogeneous mixture to homogenize it

In industrial process engineering, mixing is a unit operation that involves manipulation of a heterogeneous physical system with the intent to make it more homogeneous. Familiar examples include pumping of the water in a swimming pool to homogenize the water temperature, and the stirring of pancake batter to eliminate lumps (deagglomeration).

<span class="mw-page-title-main">Electrical impedance tomography</span> Noninvasive type of medical imaging

Electrical impedance tomography (EIT) is a noninvasive type of medical imaging in which the electrical conductivity, permittivity, and impedance of a part of the body is inferred from surface electrode measurements and used to form a tomographic image of that part. Electrical conductivity varies considerably among various biological tissues or the movement of fluids and gases within tissues. The majority of EIT systems apply small alternating currents at a single frequency, however, some EIT systems use multiple frequencies to better differentiate between normal and suspected abnormal tissue within the same organ.

A piping and instrumentation diagram is a detailed diagram in the process industry which shows the piping and process equipment together with the instrumentation and control devices.

<span class="mw-page-title-main">Static mixer</span>

A static mixer is a precision engineered device for the continuous mixing of fluid materials, without moving components. Normally the fluids to be mixed are liquid, but static mixers can also be used to mix gas streams, disperse gas into liquid or blend immiscible liquids. The energy needed for mixing comes from a loss in pressure as fluids flow through the static mixer. One design of static mixer is the plate-type mixer and another common device type consists of mixer elements contained in a cylindrical (tube) or squared housing. Mixer size can vary from about 6 mm to 6 meters diameter. Typical construction materials for static mixer components include stainless steel, polypropylene, Teflon, PVDF, PVC, CPVC and polyacetal. The latest designs involve static mixing elements made of glass-lined steel.

<span class="mw-page-title-main">Packed bed</span> A hollow object filled with material that does not fully obstruct fluid flow

In chemical processing, a packed bed is a hollow tube, pipe, or other vessel that is filled with a packing material. The packed bed can be randomly filled with small objects like Raschig rings or else it can be a specifically designed structured packing. Packed beds may also contain catalyst particles or adsorbents such as zeolite pellets, granular activated carbon, etc.

<span class="mw-page-title-main">Electrical resistivity tomography</span> A geophysical technique for imaging sub-surface structures

Electrical resistivity tomography (ERT) or electrical resistivity imaging (ERI) is a geophysical technique for imaging sub-surface structures from electrical resistivity measurements made at the surface, or by electrodes in one or more boreholes. If the electrodes are suspended in the boreholes, deeper sections can be investigated. It is closely related to the medical imaging technique electrical impedance tomography (EIT), and mathematically is the same inverse problem. In contrast to medical EIT, however, ERT is essentially a direct current method. A related geophysical method, induced polarization, measures the transient response and aims to determine the subsurface chargeability properties.

<span class="mw-page-title-main">Electrical capacitance tomography</span>

Electrical capacitance tomography (ECT) is a method for determination of the dielectric permittivity distribution in the interior of an object from external capacitance measurements. It is a close relative of electrical impedance tomography and is proposed as a method for industrial process monitoring.

A process flow diagram (PFD) is a diagram commonly used in chemical and process engineering to indicate the general flow of plant processes and equipment. The PFD displays the relationship between major equipment of a plant facility and does not show minor details such as piping details and designations. Another commonly used term for a PFD is flowsheet.

Process tomography consists of tomographic imaging of systems, such as process pipes in industry. In tomography the 3D distribution of some physical quantity in the object is determined. There is a widespread need to get tomographic information about process. This information can be used, for example, in the design and control of processes.

Industrial process imaging, or industrial process tomography or process tomography are methods used to form an image of a cross-section of vessel or pipe in a chemical engineering or mineral processing, or petroleum extraction or refining plant. Process imaging is used for the development of process equipment such as filters, separators and conveyors, as well as monitoring of production plant including flow rate measurement. As well as conventional tomographic methods widely used in medicine such as X-ray computed tomography, magnetic resonance imaging and gamma ray tomography, and ultra-sound tomography, new and emerging methods such as electrical capacitance tomography and magnetic induction tomography and electrical resistivity tomography are also used.

<span class="mw-page-title-main">Tracerco</span>

Tracerco is the oil and gas services subsidiary of British chemical company and conglomerate Johnson Matthey.

<span class="mw-page-title-main">Instrumentation in petrochemical industries</span>

Instrumentation is used to monitor and control the process plant in the oil, gas and petrochemical industries. Instrumentation ensures that the plant operates within defined parameters to produce materials of consistent quality and within the required specifications. It also ensures that the plant is operated safely and acts to correct out of tolerance operation and to automatically shut down the plant to prevent hazardous conditions from occurring. Instrumentation comprises sensor elements, signal transmitters, controllers, indicators and alarms, actuated valves, logic circuits and operator interfaces.

Richard A. Williams, OBE, FREng, FTSE, FRSE is a British academic and engineer. He is the Principal and Vice-Chancellor of Heriot-Watt University. He took up this position on 1 September 2015. He is also a chemical engineer, Vice President, and a Trustee of the Royal Academy of Engineering.

EIDORS is an open-source software tool box written mainly in MATLAB/GNU Octave designed primarily for image reconstruction from electrical impedance tomography (EIT) data, in a biomedical, industrial or geophysical setting. The name was originally an acronym for Electrical Impedance Tomography and Diffuse Optical Reconstruction Software. While the name reflects the original intention to cover image reconstruction of data from the mathematically similar near infra red diffuse optical imaging, to date there has been little development in that area.

Electrical capacitance volume tomography (ECVT) primarily known as three-dimensional electrical capacitance tomography (3D-ECT) is a non-invasive 3D imaging technology applied primarily to multiphase flows. Was introduced in the early 2000s as an extension of the conventional two-dimensional ECT. In conventional electrical capacitance tomography, sensor plates are distributed around a surface of interest. Measured capacitance between plate combinations is used to reconstruct 2D images (tomograms) of material distribution. Because the ECT sensor plates are required to have lengths on the order of the domain cross-section, 2D-ECT does not provide the required resolution in the axial dimension. In ECT, the fringing field from the edges of the plates is viewed as a source of distortion to the final reconstructed image and is thus mitigated by guard electrodes. ECVT exploits this fringing field and expands it through 3D sensor designs that deliberately establish an electric field variation in all three dimensions. In 3D tomography, the data are acquired in 3D geometry, and the reconstruction algorithm produces the three-dimensional image directly, in contrast to 2D tomography, where 3D information might be obtained by stacking 2D slices reconstructed individually.

Bioinstrumentation or Biomedical Instrumentation is an application of biomedical engineering, which focuses on development of devices and mechanics used to measure, evaluate, and treat biological systems. The goal of biomedical instrumentation focuses on the use of multiple sensors to monitor physiological characteristics of a human or animal for diagnostic and disease treatment purposes. Such instrumentation originated as a necessity to constantly monitor vital signs of Astronauts during NASA's Mercury, Gemini, and Apollo missions.

References

  1. Kate Bassett, "Ken Primrose", Real Business, 1 July 2011
  2. Institute of Particle Science & Engineering, "Brian Hoyle", University of Leeds
  3. School of Process, Environmental and Materials Engineering, "Professor Mi Wang", University of Leeds
  4. Institute of Particle Science & Engineering, "Professor Richard A Williams", University of Leeds
  5. Manchester Evening News, "Secret of my success - 'Have inspired ideas... and employ the best'", Manchester Evening News, 16 September 2011
  6. Manchester Evening News, "Industrial Tomography Systems short-listed for Institution of Engineering and Technology Innovation Awards", Manchester Evening News, 2 November 2011
  7. Johnson Matthey, "2012 Annual Report & Accounts, p.32", Johnson Matthey, 31 Mar 2013
  8. Ken Primrose, "Friday Guest Blog", Greater Manchester Chamber Blog, 27 May 2011
  9. Karen Lee Grube, "Philadelphia Mixing Solutions, Ltd. Hosts US Tomography Workshop" Archived 7 April 2014 at the Wayback Machine , Philadelphia Mixing Solutions, Ltd.
  10. Manchester Evening News, "Industrial Tomography Systems short-listed for Institution of Engineering and Technology Innovation Awards", Manchester Evening News, 2 November 2011
  11. Manchester Evening News, "Secret of my success - 'Have inspired ideas... and employ the best'", Manchester Evening News, 16 September 2011
  12. Manchester Evening News, "Industrial Tomography Systems short-listed for Institution of Engineering and Technology Innovation Awards", Manchester Evening News, 2 November 2011
  13. Ken Primrose, "Medical Imaging Monitors Pharmaceutical Process Health", Pharma Manufacturing, 31 March 2005
  14. T.L. Rodgers and A. Kowalski, "An electrical resistance tomography method for determining mixing in batch addition with a level change", Chemical Engineering Research and Design, February 2010
  15. S.J. Stanley, R. Mann, and K. Primrose, "Interrogation of a precipitation reaction by electrical resistance tomography (ERT)", AlChE Journal, January 2005
  16. M. Wang, X. Jia, M. Bennet, R.A. Williams, "Electrical tomographic imaging for bubble column measurement and control", Process Imaging for Automatic Control, February 2001
  17. G.T. Bolton, R. Mann, and E.H. Stitt, "Flow distribution and velocity measurement in a radial flow fixed bed reactor using electrical resistance tomography", Chemical Engineering Science, May 2004
  18. M. Wang, T.F. Jones, R.A. Williams, "Visualization of Asymmetric Solids Distribution in Horizontal Swirling Flows Using Electrical Resistance Tomography", Chemical Engineering Research and Design, September 2003
  19. M.A. Bennett and R.A. Williams, "Monitoring the operation of an oil/water separator using impedance tomography, Minerals Engineering", Minerals Engineering, January 2004
  20. J.C. Gamio, J. Castro, L. Rivera, J. Alamilla, F. Garcia-Nocetti, and L. Aguilar, "Visualisation of gas–oil two-phase flows in pressurised pipes using electrical capacitance tomography", Flow Measurement and Instrumentation, April 2005
  21. S.J. Wang, D. Geldart, M.S. Beck, and T. Dyakowski, "A behaviour of a catalyst powder flowing down in a dipleg", Chemical Engineering Journal, April 2000
  22. A.J. Jaworski and T. Dyakowski, "Application of electrical capacitance tomography for measurement of gas-solids flow characteristics in a pneumatic conveying system", Measurement Science and Technology, August 2001
  23. Xue Z. Wang, Lande Liu, Rui F. Li, Richard J. Tweedie, Ken Primrose, Jason Corbett, Fraser K. McNeil-Watson, "Online characterization of nanoparticle suspensions using dynamic light scattering, ultrasound spectroscopy and process tomography", Chemical Engineering Research & Design, 14 December 2008
  24. ITS, http://www.itoms.com/products/gamma-densitometer-alternative/
  25. J. Butterworth, http://www.itoms.com/news/dens-itometer-steals-show-conference-brazil/
  26. ITS, http://www.itoms.com/products/mixitometer/
  27. ITS, http://www.itoms.com/wp-content/uploads/2013/01/ITS-MIX-ITOMETER-Brochure-online-version.pdf
  28. laboratory Talk, http://laboratorytalk.com/article/2022181/mixing-up-personal-care
  29. Gary T. Bolton and Ken Primrose, "An overview of electrical tomography measurements in pharmaceutical and related application areas", AAPS PharmaSciTech, June 2006
  30. Kate Bassett, "Ken Primrose", Real Business, 1 July 2011