Light curtain

Last updated
A light curtain. When a beam of infrared light is broken, a safety function is activated. Lightcurtain.svg
A light curtain. When a beam of infrared light is broken, a safety function is activated.

A light curtain is a safety device that detects when a beam of infrared light has been broken by a person passing through an area.

Contents

Light curtains, now more commonly known as opto-electronic devices, are used to safeguard personnel in the vicinity of moving machinery with the potential to cause harm such as presses, winders and palletisers. Light curtains can be used as an alternative to mechanical barriers and other forms of traditional machine guarding. By reducing the need for physical guards and barriers, light curtains can increase the maintainability of the equipment they are guarding. The operability and efficiency of machinery can also be improved by the use of light curtains by, for example, allowing easier access for semi-automatic procedures.

History

The concept was first introduced as a "light barrier" by GErman inventor Erwin Sick in 1972 when he formally described this device in a patent application as:

Safety devices acting in conjunction with the control or operation of a machine. Control arrangements requiring the simultaneous use of two or more parts of the body with means, e.g. feelers, which in case of the presence of a body part of a person in or near the danger zone influence the control or operation of the machine the means being photocells or other devices sensitive without mechanical contact using light grids [1]

A year later, he followed up by also applying his patent idea in China, Italy, Japan, United States, Sweden and Great Britain.

This invention substantially lowered the costs of safeguarding personnel without adversely affecting the high requirements of reliability and safety which were until than relied upon such screens. The "Light Barrier" screen was also of compact, neat design and easy to manufacture and introduced the present Light curtain concept of a single energy source in quick temporal succession. [2]

Description

Light curtains fall into a category of equipment known as presence detection devices. Other common presence detection devices are pressure-sensitive safety mats and laser scanners (often used on Remotely Operated Vehicles (ROV) when in industrial settings). Most important applications of safety relays are in automation industries dealing with robotic cell setup.

Light curtains are supplied as a pair with a transmitter and receiver. The transmitter projects an array of parallel infrared light beams to the receiver which consists of a number of photoelectric cells. When an object breaks one or more of the beams a stop signal is sent to the guarded equipment machine.

The light beams emitted from the transmitter are sequenced, one after the other, and pulsed at a specific frequency. The receiver is designed to only accept the specific pulse and frequency from its dedicated transmitter. This enables the rejection of spurious infrared light and thus enhances their suitability as components within a safety system.

Typically, light curtains are connected to a safety relay which will remove motive power from the hazard in the event that an object is detected. Safety relays can be provided with muting functionality which enables the temporary disabling of the safety function to allow objects to pass through the light curtains without tripping the safety relay. This is particularly useful for machinery which has some semi-automatic procedures.

Standards

The following partial list of standards should be used for guidance when implementing light curtains:

Related Research Articles

<span class="mw-page-title-main">Radar</span> Object detection system using radio waves

Radar is a radiolocation system that uses radio waves to determine the distance (ranging), angle (azimuth), and radial velocity of objects relative to the site. It is used to detect and track aircraft, ships, spacecraft, guided missiles, and motor vehicles, and map weather formations, and terrain. A radar system consists of a transmitter producing electromagnetic waves in the radio or microwaves domain, a transmitting antenna, a receiving antenna and a receiver and processor to determine properties of the objects. Radio waves from the transmitter reflect off the objects and return to the receiver, giving information about the objects' locations and speeds.

<span class="mw-page-title-main">Vacuum tube</span> Device that controls current between electrodes

A vacuum tube, electron tube, valve, or tube, is a device that controls electric current flow in a high vacuum between electrodes to which an electric potential difference has been applied.

<span class="mw-page-title-main">Repeater</span> Relay station

In telecommunications, a repeater is an electronic device that receives a signal and retransmits it. Repeaters are used to extend transmissions so that the signal can cover longer distances or be received on the other side of an obstruction. Some types of repeaters broadcast an identical signal, but alter its method of transmission, for example, on another frequency or baud rate.

<span class="mw-page-title-main">Remote control</span> Device used to control other device remotely

In electronics, a remote control is an electronic device used to operate another device from a distance, usually wirelessly. In consumer electronics, a remote control can be used to operate devices such as a television set, DVD player or other digital home media appliance. A remote control can allow operation of devices that are out of convenient reach for direct operation of controls. They function best when used from a short distance. This is primarily a convenience feature for the user. In some cases, remote controls allow a person to operate a device that they otherwise would not be able to reach, as when a garage door opener is triggered from outside.

<span class="mw-page-title-main">Optical communication</span> Use of light to convey information

Optical communication, also known as optical telecommunication, is communication at a distance using light to carry information. It can be performed visually or by using electronic devices. The earliest basic forms of optical communication date back several millennia, while the earliest electrical device created to do so was the photophone, invented in 1880.

<span class="mw-page-title-main">Radio control</span> Use of radio signals to remotely control a device, vehicle or drone

Radio control is the use of control signals transmitted by radio to remotely control a device. Examples of simple radio control systems are garage door openers and keyless entry systems for vehicles, in which a small handheld radio transmitter unlocks or opens doors. Radio control is also used for control of model vehicles from a hand-held radio transmitter. Industrial, military, and scientific research organizations make use of radio-controlled vehicles as well. A rapidly growing application is control of unmanned aerial vehicles for both civilian and military uses, although these have more sophisticated control systems than traditional applications.

<span class="mw-page-title-main">History of radar</span> Aspect of history

The history of radar started with experiments by Heinrich Hertz in the late 19th century that showed that radio waves were reflected by metallic objects. This possibility was suggested in James Clerk Maxwell's seminal work on electromagnetism. However, it was not until the early 20th century that systems able to use these principles were becoming widely available, and it was German inventor Christian Hülsmeyer who first used them to build a simple ship detection device intended to help avoid collisions in fog. True radar, such as the British Chain Home early warning system provided directional information to objects over short ranges, were developed over the next two decades.

<span class="mw-page-title-main">Security alarm</span> System that detects unauthorised entry

A security alarm is a system designed to detect intrusions, such as unauthorized entry, into a building or other areas, such as a home or school. Security alarms protect against burglary (theft) or property damage, as well as against intruders. Examples include personal systems, neighborhood security alerts, car alarms, and prisons.

<span class="mw-page-title-main">Passive infrared sensor</span> Electronic sensor that measures infrared light

A passive infrared sensor is an electronic sensor that measures infrared (IR) light radiating from objects in its field of view. They are most often used in PIR-based motion detectors. PIR sensors are commonly used in security alarms and automatic lighting applications.

<span class="mw-page-title-main">Safety barrier</span> Component which prevents passage

A safety barrier is a component which prevents passage into a dangerous area, commonly used to mitigate risk.

<span class="mw-page-title-main">Electric eye</span>

An electric eye is a photodetector used for detecting obstruction of a light beam. An example is the door safety system used on garage door openers that use a light transmitter and receiver at the bottom of the door to prevent closing if there is any obstruction in the way that breaks the light beam. The device does not provide an image; only presence of light is detectable. Visible light may be used, but infrared radiation conceals the operation of the device and typically is used in modern systems. Originally, systems used lamps powered by direct current or the power line alternating current frequency, but modern photodetector systems use an infrared light-emitting diode modulated at a few kilohertz, which allows the detector to reject stray light and improves the range, sensitivity and security of the device.

<span class="mw-page-title-main">Photoelectric sensor</span>

A photoelectric sensor is a device used to determine the distance, absence, or presence of an object by using a light transmitter, often infrared, and a photoelectric receiver. They are largely used in industrial manufacturing. There are three different useful types: opposed (through-beam), retro-reflective, and proximity-sensing (diffused).

<span class="mw-page-title-main">Proximity sensor</span> About proximity sensor

A proximity sensor is a sensor able to detect the presence of nearby objects without any physical contact.

Infrared lamps are electrical devices which emit infrared radiation. Infrared lamps are commonly used in radiant heating for industrial processes and building heating. Infrared LEDs are used for communication over optical fibers and in remote control devices. Infrared lamps are also used for some night vision devices where visible light would be objectionable. Infrared lamp sources are used in certain scientific and industrial instrument for chemical analysis of liquids and gases; for example, the pollutant sulfur dioxide in air can be measured using its infrared absorption characteristics.

Real-time locating systems (RTLS), also known as real-time tracking systems, are used to automatically identify and track the location of objects or people in real time, usually within a building or other contained area. Wireless RTLS tags are attached to objects or worn by people, and in most RTLS, fixed reference points receive wireless signals from tags to determine their location. Examples of real-time locating systems include tracking automobiles through an assembly line, locating pallets of merchandise in a warehouse, or finding medical equipment in a hospital.

Infrared open-path gas detectors send out a beam of infrared light, detecting gas anywhere along the path of the beam. This linear 'sensor' is typically a few metres up to a few hundred metres in length. Open-path detectors can be contrasted with infrared point sensors.

Machine guarding is a safety feature on or around manufacturing or other engineering equipment consisting of a shield or device covering hazardous areas of a machine to prevent contact with body parts or to control hazards like chips or sparks from exiting the machine. Machine guarding provides a means to protect humans from injury while working nearby or while operating equipment. It is often the first line of defense to protect operators from injury while working on or around industrial machinery during normal operations. In the U.S., machine guarding is referred to in OSHA's CFR 1910.212; in the U.K., machinery safety is covered mainly by PUWER."

A presence sensing device (PSD) is a safety device for press brakes and similar metal-bending machines. The device operator often holds the sheet metal work-piece in one place while another portion of the piece is being formed in the die. If a foreign object is detected, the PSD immediately retracts the die or stops the motion of the ram. PSDs protect the operator and other employees in the area.

Wi-Charge is an Israeli company developing technology and products for far-field wireless power transfer using focused infrared beams.

An output signal switching device is an electronic device used as part of the safety system of a machine. It provides a coded signal which, when interrupted due to a safety event, signals the machine to shut down. It works by converting the standard direct current supply, usually 24 volts, into two pulsed and out-of-phase signals. The benefit of this is to avoid the possibility of a stray signal keeping the machine operating while actually in an unsafe condition.

References

  1. DE2247053C3,Gass, Ernst Dipl-Ing 8000 Muenchen&Sick, Erwin 8021 Icking,"Light barrier",issued 1979-08-09
  2. Sick, Erwin; Gass, Ernst (Dec 31, 1974). "LIGHT BARRIER SCREEN" (PDF). United States Patent.