Non-synchronous transmission

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Three-speed sliding-gear non-synchronous transmission Three-speed crash gearbox, schematic (Autocar Handbook, 13th ed, 1935).jpg
Three-speed sliding-gear non-synchronous transmission
Non-synchronous "crash" gearbox; commonly used today in semi-trucks and tractors, and formerly used in automobiles pre-1950s Crash gearbox 3gears and reverse.gif
Non-synchronous "crash" gearbox; commonly used today in semi-trucks and tractors, and formerly used in automobiles pre-1950s

A non-synchronous transmission, also called a crash gearbox, is a form of manual transmission based on gears that do not use synchronizing mechanisms. They require the driver to manually synchronize the transmission's input speed (engine RPM) and output speed (driveshaft speed).

Contents

Non-synchronous transmissions are found primarily in various types of industrial machinery; such as tractors and semi-tractors. Non-synchronous manual transmissions are also found on motorcycles, in the form of constant-mesh sequential manual transmissions. [1] [2] Prior to the 1950s and 1960s, most cars used constant-mesh (and also sliding-mesh) but non-synchronous transmissions.

History

Most early automobiles were rear-engined, using a single-speed transmission and belt-drive to power the rear wheels. In 1891, the French Panhard et Levassor automobile used a three-speed manual transmission and is considered to have set the template for multi-speed manual transmissions in motor vehicles. [3] [4] This transmission used a sliding-gear design without any form of speed synchronization, causing frequent grinding of the gear teeth during gear shifts. [5]

The Panhard design was refined over the years by other manufacturers to include "constant-mesh" gears (instead of sliding gears). The first usage of synchromesh was by Cadillac in 1928. [6]

Driving techniques

Commercial vehicle transmission diagram showing the gear fork, gearbox, and gears NonSynchronousGearBoxSF.jpg
Commercial vehicle transmission diagram showing the gear fork, gearbox, and gears

Trained drivers of vehicles with non-synchronous transmissions sometimes use the techniques listed below. If improperly implemented, these techniques can cause damage to the vehicle or the loss of control of the vehicle.

In big rigs and semi-trucks, the driver may have to complete 24 or more gear changes when accelerating from a standstill to 70 mph (110 km/h).

Clutch brake

Unlike any other type of transmission, non-synchronous transmissions often have a clutch brake mechanism, which is usually activated by pressing the clutch pedal all the way to the floor [8] or pressing a button on the top of the gear lever. The purpose of the clutch brake is to slow down (or stop) the rotation of the transmission's input shaft, which assists in shifting the transmission into neutral or first gear when the vehicle is at a standstill. [9] The clutch brake not only slows or stops the idle gear axis but can also prevent shifting into gear until the clutch pedal is released a few centimetres (or inches) off the floor. In order to shift into gear, the clutch must be halfway off the floor, otherwise, the clutch brake will prevent the transmission from being shifted into or out of gear.

Comparison of transmissions

Any transmission that requires the driver to manually synchronize the engine speed with the speed of the driveshaft is non-synchronous. [7] Non-synchronous transmissions are mostly used in semi-trucks, large industrial machines, older agricultural tractors (e. g. Massey Ferguson 135) and power take-offs. [10]

Sequential manual transmissions, which are commonly used in motorcycles, ATVs, and racecars, are a type of non-synchronous (unsynchronized) manual transmission, where gear ratios must be selected in succession (order), hence direct access to a specific gear ratio is not possible. [2]

Most manual transmissions in modern passenger vehicles are fitted with synchromesh to equalize the shaft speeds within the transmission, so they are synchronous transmissions. [11] All automatic transmissions have synchronizing mechanisms, and semi-automatic transmissions that use dog clutches typically have cone-and-collar synchronizing mechanisms.

See also

Related Research Articles

<span class="mw-page-title-main">Clutch</span> Mechanical device that connects and disconnects two rotating shafts or other moving parts

A clutch is a mechanical device that allows the output shaft to be disconnected from the rotating input shaft. The clutch's input shaft is typically attached to a motor, while the clutch's output shaft is connected to the mechanism that does the work.

Double-clutching is a method of shifting gears used primarily for vehicles with an unsynchronized manual transmission, such as commercial trucks and specialty vehicles. While double clutching is not necessary in a vehicle that has a synchronized manual transmission, the technique can be advantageous for smoothly downshifting in order to accelerate and, when done correctly, it prevents wear on the synchronizers which normally equalize transmission input and output speeds to allow downshifting.

<span class="mw-page-title-main">Automatic transmission</span> Type of motor vehicle transmission that automatically changes gear ratio as the vehicle moves

An automatic transmission is a multi-speed transmission used in motor vehicles that does not require any input from the driver to change forward gears under normal driving conditions. Vehicles with internal combustion engines, unlike electric vehicles, require the engine to operate in a narrow range of rates of rotation, requiring a gearbox, operated manually or automatically, to drive the wheels over a wide range of speeds.

<span class="mw-page-title-main">Transmission (mechanical device)</span> Drivetrain transmitting propulsion power

A transmission is a mechanical device which uses gears to change the speed or direction of rotation in a machine. Many transmissions have multiple gear ratios, but there are also transmissions that use a single fixed gear ratio.

<span class="mw-page-title-main">Manual transmission</span> Motor vehicle manual gearbox; stick shift

A manual transmission (MT), also known as manual gearbox, standard transmission, or stick shift, is a multi-speed motor vehicle transmission system, where gear changes require the driver to manually select the gears by operating a gear stick and clutch.

<span class="mw-page-title-main">Freewheel</span> Mechanism which disconnects a driveshaft from a faster-rotating driven shaft

In mechanical or automotive engineering, a freewheel or overrunning clutch is a device in a transmission that disengages the driveshaft from the driven shaft when the driven shaft rotates faster than the driveshaft. An overdrive is sometimes mistakenly called a freewheel, but is otherwise unrelated.

A semi-automatic transmission is a multiple-speed transmission where part of its operation is automated, but the driver's input is still required to launch the vehicle from a standstill and to manually change gears. Semi-automatic transmissions were almost exclusively used in motorcycles and are based on conventional manual transmissions or sequential manual transmissions, but use an automatic clutch system. But some semi-automatic transmissions have also been based on standard hydraulic automatic transmissions with torque converters and planetary gearsets.

<span class="mw-page-title-main">Drive shaft</span> Mechanical component for transmitting torque and rotation

A drive shaft, driveshaft, driving shaft, tailshaft, propeller shaft, or Cardan shaft is a component for transmitting mechanical power, torque, and rotation, usually used to connect other components of a drivetrain that cannot be connected directly because of distance or the need to allow for relative movement between them.

<span class="mw-page-title-main">Hydramatic</span> Automatic transmission

Hydramatic is an automatic transmission developed by both General Motors' Cadillac and Oldsmobile divisions. Introduced in 1939 for the 1940 model year vehicles, the Hydramatic was the first mass-produced fully-automatic transmission developed for passenger automobile use.

<span class="mw-page-title-main">Direct-shift gearbox</span> Type of dual-clutch transmission

A direct-shift gearbox is an electronically controlled, dual-clutch, multiple-shaft, automatic gearbox, in either a transaxle or traditional transmission layout, with automated clutch operation, and with fully-automatic or semi-manual gear selection. The first dual-clutch transmissions were derived from Porsche in-house development for the Porsche 962 in the 1980s.

<span class="mw-page-title-main">Preselector gearbox</span> Type of manual transmission

A preselector gearbox is a type of manual transmission mostly used on passenger cars and racing cars in the 1930s, in buses from 1940-1960 and in armoured vehicles from the 1930s to the 1970s. The defining characteristic of a preselector gearbox is that the gear shift lever allowed the driver to "pre-select" the next gear, usually with the transmission remaining in the current gear until the driver pressed the "gear change pedal" at the desired time.

<span class="mw-page-title-main">Automated manual transmission</span> Type of multi-speed motor vehicle transmission system

The automated manual transmission (AMT) is a type of transmission for motor vehicles. It is essentially a conventional manual transmission equipped with automatic actuation to operate the clutch and/or shift gears.

<span class="mw-page-title-main">Sequential manual transmission</span> Motor transmission

A sequential manual transmission, also known as a sequential gearbox, or a sequential transmission, is a type of non-synchronous manual transmission used mostly for motorcycles and racing cars. It produces faster shift times than traditional synchronized manual transmissions, and restricts the driver to selecting either the next or previous gear, in a successive order.

<span class="mw-page-title-main">Tremec TR-6060 transmission</span> Six-speed manual transmission

The Tremec TR-6060 six-speed manual transmission features six forward speeds and one reverse speed. It is derived from the Tremec T-56 6-speed manual transmission. As usual, the forward helical cut gears are synchronized. However, the reverse gear operates through a fully synchronized constant-mesh system. The TR-6060 contains removable wear pads on the shift forks, and uses aluminum alloys for the main case, extension housing, and clutch housing. It is a double overdrive transmission. The TR-6060 is manufactured by TREMEC and is rated for 430 lb⋅ft (580 N⋅m) to 650 lb⋅ft (880 N⋅m) of torque, depending on gearing.

<span class="mw-page-title-main">Dog clutch</span> Type of clutch

A dog clutch is a type of clutch that couples two rotating shafts or other rotating components by engagement of interlocking teeth or dogs rather than by friction. The two parts of the clutch are designed such that one will push the other, causing both to rotate at the same speed and will never slip. In engineering, a "dog" is a tool or device used to lock two components in relation to each other.

<span class="mw-page-title-main">Dual-clutch transmission</span> Type of vehicle transmission

A dual-clutch transmission (DCT) is a type of multi-speed vehicle transmission system, that uses two separate clutches for odd and even gear sets. The design is often similar to two separate manual transmissions with their respective clutches contained within one housing, and working as one unit. In car and truck applications, the DCT functions as an automatic transmission, requiring no driver input to change gears.

<span class="mw-page-title-main">Motorcycle transmission</span> Transmission for motorcycle applications

A motorcycle transmission is a transmission created specifically for motorcycle applications. They may also be found in use on other light vehicles such as motor tricycles and quadbikes, go-karts, offroad buggies, auto rickshaws, mowers, and other utility vehicles, microcars, and even some superlight racing cars.

<span class="mw-page-title-main">Car controls</span> Car parts used to control the vehicle

Car controls are the components in automobiles and other powered road vehicles, such as trucks and buses, used for driving and parking.

Float shifting or floating gears, also called "slip shifting", "dead sticking", or "bang shifting", is the process of changing gears, in typically a non-synchronous transmission, without depressing the clutch. Shifting in this manner is also used with synchronous manual transmissions, particularly after a clutch failure, to prevent destroying the synchromeshes with the power of the engine.

<span class="mw-page-title-main">Earl A. Thompson</span> American engineer and inventor (1891–1967)

Earl Avery Thompson was an American engineer and inventor who had a goal to make driving the automobile safer by reducing the effort required to shift the manual transmission of the day. Thompson even wanted to automate the process of shifting the transmission. Two of his most notable achievements towards that goal are listed on this page:

References

  1. "Types of Motorcycle Transmission @ Top Speed". 7 November 2019.
  2. 1 2 Brain, Marshall (4 April 2003). "How Sequential Gearboxes Work". HowStuffWorks . Retrieved 16 May 2021.
  3. "Sliding Gearbox - 1891 Panhard et Levassor". www.youtube.com. Sporty 40. Retrieved 4 January 2020.
  4. "The 1891 Panhard et Levassor". www.themotormuseuminminiature.co.uk. Retrieved 4 January 2020.
  5. "1902 Panhard and Levassor". www.howstuffworks.com. 7 December 2007. Retrieved 4 January 2020.
  6. "Synchromesh Gear Box- How's That Work?". www.hooniverse.com. 3 November 2014. Retrieved 8 January 2020.
  7. 1 2 2005 Commercial Driver's License Manual (PDF). Federal Motor Carrier Safety Administration New Hampshire Dept. of Motor Vehicles. p. Section 13, page 3. Archived from the original (PDF) on 21 May 2012. Double clutch if vehicle is equipped with non-synchronized transmission
  8. "What is a Clutch Brake?". www.itstillruns.com. Retrieved 15 January 2020.
  9. "Clutch Brakes". www.amsautomotive.com. Retrieved 15 January 2020.
  10. "6-10 Bolt Mechanical Power Takeoff". www.thomasnet.com. Retrieved 16 July 2007.
  11. "Synchronizers; graphic illustration of how they work". www.howstuffworks.com. April 2000. Retrieved 18 July 2007.