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Opto 22 is a manufacturing company specializing in hardware and software products for industrial automation, remote monitoring, and data acquisition. The company is based in Southern California and sells solid state relays and Ethernet-based input/output systems and controllers. It is based in Temecula, California.
Opto 22 was founded in 1974 as a manufacturer of solid state relays. The company soon expanded its offerings to include a variety of computer-based industrial automation, remote monitoring, and data acquisition products. In 1978, Opto 22 developed the first computer-based plug-in I/O modules, and created the Yellow-Black-White-Red color scheme used to identify digital AC input, digital AC output, digital DC input, and digital DC output modules respectively.
In 1982, the company created Optomux, a serial-based I/O system using the ASCII protocol. The following year, with the introduction of the personal computer prompting a shift in the automation industry to PC-based control, Opto 22 developed what was to be the first in a series of software packages for designing control strategies on a PC using flowcharts. This provided a new alternative to the more popular ladder logic programming model. Later, Opto 22 introduced the mistic controller, which had many of the same features and functionality of a modern programmable logic controller.
Opto 22 markets the SNAP brand of Ethernet products, including industrial processors, controllers, I/O racks and modules, software and accessories. In 2007 the company introduced the SNAP PAC System, adding higher powered controllers with redundant Ethernet communications, new programming and human machine interface development software, higher density I/O modules, [1] database connectivity tools and software that simulated the SNAP PAC controller hardware. The result was a suite of control system components, suitable for simple cell control or complex, distributed control architectures.
A programmable logic controller (PLC) or programmable controller is an industrial computer that has been ruggedized and adapted for the control of manufacturing processes, such as assembly lines, machines, robotic devices, or any activity that requires high reliability, ease of programming, and process fault diagnosis.
A logic analyzer is an electronic instrument that captures and displays multiple logic signals from a digital system or digital circuit. A logic analyzer may convert the captured data into timing diagrams, protocol decodes, state machine traces, opcodes, or may correlate opcodes with source-level software. Logic analyzers have advanced triggering capabilities, and are useful when a user needs to see the timing relationships between many signals in a digital system.
An embedded system is a computer system—a combination of a computer processor, computer memory, and input/output peripheral devices—that has a dedicated function within a larger mechanical or electronic system. It is embedded as part of a complete device often including electrical or electronic hardware and mechanical parts. Because an embedded system typically controls physical operations of the machine that it is embedded within, it often has real-time computing constraints. Embedded systems control many devices in common use. In 2009, it was estimated that ninety-eight percent of all microprocessors manufactured were used in embedded systems.
SCADA is a control system architecture comprising computers, networked data communications and graphical user interfaces for high-level supervision of machines and processes. It also covers sensors and other devices, such as programmable logic controllers, which interface with process plant or machinery.
Ladder logic was originally a written method to document the design and construction of relay racks as used in manufacturing and process control. Each device in the relay rack would be represented by a symbol on the ladder diagram with connections between those devices shown. In addition, other items external to the relay rack such as pumps, heaters, and so forth would also be shown on the ladder diagram.
Automation describes a wide range of technologies that reduce human intervention in processes, mainly by predetermining decision criteria, subprocess relationships, and related actions, as well as embodying those predeterminations in machines. Automation has been achieved by various means including mechanical, hydraulic, pneumatic, electrical, electronic devices, and computers, usually in combination. Complicated systems, such as modern factories, airplanes, and ships typically use combinations of all of these techniques. The benefit of automation includes labor savings, reducing waste, savings in electricity costs, savings in material costs, and improvements to quality, accuracy, and precision.
A distributed control system (DCS) is a computerized control system for a process or plant usually with many control loops, in which autonomous controllers are distributed throughout the system, but there is no central operator supervisory control. This is in contrast to systems that use centralized controllers; either discrete controllers located at a central control room or within a central computer. The DCS concept increases reliability and reduces installation costs by localizing control functions near the process plant, with remote monitoring and supervision.
An electronic control unit (ECU), also known as an electronic control module (ECM), is an embedded system in automotive electronics that controls one or more of the electrical systems or subsystems in a car or other motor vehicle.
Automatic test equipment or automated test equipment (ATE) is any apparatus that performs tests on a device, known as the device under test (DUT), equipment under test (EUT) or unit under test (UUT), using automation to quickly perform measurements and evaluate the test results. An ATE can be a simple computer-controlled digital multimeter, or a complicated system containing dozens of complex test instruments capable of automatically testing and diagnosing faults in sophisticated electronic packaged parts or on wafer testing, including system on chips and integrated circuits.
The PDP-14 was a specialized computer from Digital Equipment Corporation’s Industrial Products Group designed to replace industrial level relay controls for machinery and machine tools that performed repetitive tasks. It was specifically designed to function in the harsh electrical environment encountered in facilities where electric motors, solenoids and arc welders were present, a significant adversity for normal computer electronics. The PDP-14 was specifically designed to be the first level of factory automation, functioning as a programmable logic controller (PLC), through its ability to communicate with a standard DEC PDP-8 minicomputer.
Show control is the use of automation technology to link together and operate multiple entertainment control systems in a coordinated manner. It is distinguished from an entertainment control system, which is specific to a single theatrical department, system or effect, one which coordinates elements within a single entertainment discipline such as lighting, sound, video, rigging, or pyrotechnics. A typical entertainment control system would be a lighting control console. An example of show control would be linking a video segment with a number of lighting cues, or having a sound cue trigger animatronic movements, or all of these combined. Shows with or without live actors can almost invariably incorporate entertainment control technology and usually benefit from show control to operate these subsystems independently, simultaneously, or in rapid succession.
IDEC Corporation, formerly IDEC Izumi Corporation, is a manufacturer of Automation and Control products. The company was founded in Osaka, Japan in 1945. IDEC was founded by Tsuneo Funaki in 1945 and it became a company organization in 1947. IDEC is known for its various electromechanical control products such as relays, timers, and switches. The company also manufactures automation products, such as micro-programmablelogic controllers, power supplies, and touch-screen displays. In addition to supplying automation and control products, other divisions of the company supply sensors, bar code readers, and advanced LED opto-electronic components.
Building automation (BAS), also known as building management system (BMS) or building energy management system (BEMS), is the automatic centralized control of a building's HVAC, electrical, lighting, shading, access control, security systems, and other interrelated systems. Some objectives of building automation are improved occupant comfort, efficient operation of building systems, reduction in energy consumption, reduced operating and maintaining costs and increased security.
Profinet is an industry technical standard for data communication over Industrial Ethernet, designed for collecting data from, and controlling equipment in industrial systems, with a particular strength in delivering data under tight time constraints. The standard is maintained and supported by Profibus and Profinet International, an umbrella organization headquartered in Karlsruhe, Germany.
Direct digital control is the automated control of a condition or process by a digital device (computer). Direct digital control takes a centralized network-oriented approach. All instrumentation is gathered by various analog and digital converters which use the network to transport these signals to the central controller. The centralized computer then follows all of its production rules and causes actions to be sent via the same network to valves, actuators, and other heating, ventilating, and air conditioning components that can be adjusted.
An industrial control system (ICS) is an electronic control system and associated instrumentation used for industrial process control. Control systems can range in size from a few modular panel-mounted controllers to large interconnected and interactive distributed control systems (DCSs) with many thousands of field connections. Control systems receive data from remote sensors measuring process variables (PVs), compare the collected data with desired setpoints (SPs), and derive command functions that are used to control a process through the final control elements (FCEs), such as control valves.
The following outline is provided as an overview of and topical guide to automation:
A computer appliance is a computer system with a combination of hardware, software, or firmware that is specifically designed to provide a particular computing resource. Such devices became known as appliances because of the similarity in role or management to a home appliance, which are generally closed and sealed, and are not serviceable by the user or owner. The hardware and software are delivered as an integrated product and may even be pre-configured before delivery to a customer, to provide a turn-key solution for a particular application. Unlike general purpose computers, appliances are generally not designed to allow the customers to change the software and the underlying operating system, or to flexibly reconfigure the hardware.
CompactDAQ is a data acquisition platform built by National Instruments that includes a broad set of compatible hardware and software. CompactDAQ integrates hardware for data I/O with LabVIEW software to enable engineers to collect, process and analyse sensor data. CompactDAQ systems are less expensive than equivalent systems within the NI PXI Platform.
SIMATIC is a series of programmable logic controller and automation systems, developed by Siemens. Introduced in 1958, the series has gone through four major generations, the latest being the SIMATIC S7 generation. The series is intended for industrial automation and production.